2004 DODGE Neon Workshop Service Repair Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2004 Codes Chassis Code: JR Platform: Chrysler's PL platform 👋 Introduction Market Position Segment: Compact car, known for affordability and sporty...

22 people are viewing this right now

Tipo: Car

Proveedor:

SKU: 395391

Etiquetas: 2004 Car Cars Dodge Misc Neon

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Chassis Code:

Platform:

Chrysler's PL platform

👋 Introduction

Market Position

Segment:

Compact car, known for affordability and sporty variants (especially SRT-4).

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier.

Key Features

Vehicle Appeal:

Value proposition, agile handling, surprisingly spacious interior for its class, performance variant (SRT-4).

Manual Value:

Essential for maintaining and repairing a specific generation of Dodge Neon, offering factory-level technical information.

📋 Manual Details

Coverage Areas

Primary Regions Covered:

North America (USA, Canada)

Engine Coverage:

2.0L SOHC (16-Valve) and 2.0L DOHC (16-Valve) variants

Transmission Coverage:

Manual (5-speed) and Automatic (3-speed and 4-speed) transmissions

Trim Level Coverage:

SE, SXT, R/T, SRT-4 (specific coverage for SRT-4 may vary but core systems are included)

Page Count

Estimated Pages:

1500-2000 (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service and Repair Manual

Distinction From Owners Manual:

Provides in-depth technical repair and diagnostic procedures, unlike the owner's manual which focuses on operation and basic maintenance.

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, piston, connecting rod, crankshaft, lubrication system, cooling system, engine disassembly and assembly.

Engine Performance:

Fuel injection, ignition system, emissions control systems (OBD-II diagnostics), turbocharger system (for SRT-4), engine management.

Transmission Manual:

Clutch system, manual transmission assembly, gear selection, shifting mechanisms, drive axles.

Transmission Automatic:

Automatic transmission assembly, hydraulic control systems, torque converter, shift control, transmission fluid and cooling.

Brakes:

Front and rear brake systems, disc and drum brakes, ABS (Anti-lock Braking System) components and diagnostics, parking brake.

Steering:

Power steering system, steering gear, steering column, tie rods, alignment specifications.

Suspension:

Front and rear suspension components (struts, control arms, bushings), wheel bearings, shock absorbers, springs, alignment.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, wiring diagrams, fuses, relays.

Body And Chassis:

Body panel removal and installation, interior trim, exterior trim, doors, windows, sunroof, frame and unibody structure, rust proofing.

HVAC:

Heating, Ventilation, and Air Conditioning system components, refrigerant, diagnostics, blower motor, controls.

Safety Systems:

Airbag system components, SRS (Supplemental Restraint System) diagnostics, seat belts.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), scan tool usage, component testing procedures, troubleshooting flowcharts.

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake pad replacement, battery maintenance.

Troubleshooting:

System-specific diagnostic trees, symptom-based troubleshooting guides for common problems.

Repair:

Detailed step-by-step instructions for component removal, repair, and reinstallation for all major systems.

Overhaul:

Complete engine and transmission overhaul procedures, including disassembly, inspection, machining specifications, and reassembly.

Installation:

Procedures for installing new or replacement components.

Technical Depth

Depth:

Comprehensive: Covers everything from basic preventative maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting.

Detail Level:

Highly detailed with exploded views, torque specifications, diagnostic data, and component tolerances.

Target Audience:

Professional technicians and experienced DIY mechanics.

📊 Manual Specifications

File Format

PDF Features:

Searchable text, hyperlinked table of contents, printable pages, high-resolution diagrams.

Print Quality

Image Resolution:

High-resolution (suitable for clear viewing of diagrams and text).

Binding Type

Digital Format:

N/A (PDF)

Paper Type

Digital Format:

N/A (PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code Se Sxt:

ECC (2.0L SOHC)

Displacement Se Sxt:

1995 cc (121.7 cu in)

Bore Se Sxt:

87.5 mm (3.44 in)

Stroke Se Sxt:

83.0 mm (3.27 in)

Compression Ratio Se Sxt:

9.3:1

Horsepower Se Sxt:

132 hp (98 kW) @ 5600 rpm

Torque Se Sxt:

130 lb-ft (176 Nm) @ 4000 rpm

Performance Engine

Engine Code Rt:

EDT (2.0L DOHC - '888' variant)

Displacement Rt:

1996 cc (121.8 cu in)

Bore Rt:

87.5 mm (3.44 in)

Stroke Rt:

83.0 mm (3.27 in)

Compression Ratio Rt:

10.0:1

Horsepower Rt:

145 hp (108 kW) @ 6000 rpm

Torque Rt:

135 lb-ft (183 Nm) @ 4800 rpm

Engine Code Srt4:

EDV (2.4L DOHC Turbocharged)

Displacement Srt4:

2429 cc (148.2 cu in)

Bore Srt4:

87.5 mm (3.44 in)

Stroke Srt4:

101.0 mm (3.98 in)

Compression Ratio Srt4:

8.9:1

Horsepower Srt4:

215 hp (160 kW) @ 5400 rpm

Torque Srt4:

245 lb-ft (332 Nm) @ 3200 rpm

Fuel System

Induction:

Multi-point Fuel Injection (MPI) for all engines. Turbocharged direct ignition for SRT-4.

Fuel Type:

Unleaded gasoline (87 octane recommended for SOHC/DOHC, 91 octane recommended for SRT-4).

Turbocharger Srt4:

Garrett T3/T04E turbocharger with intercooler.

🔧 Transmission

Standard

Standard Transmission Se Sxt:

5-speed Manual (Getrag/Chrysler NR350)

Optional

Optional Transmission Se Sxt:

3-speed Automatic (Chrysler 30/31TH) or 4-speed Automatic (Chrysler 41TE/42LE) on some models.

Standard Transmission Rt:

5-speed Manual (Getrag/Chrysler NV3500 or similar)

Optional Transmission Rt:

4-speed Automatic (Chrysler 41TE)

Standard Transmission Srt4:

6-speed Manual (BorgWarner/Getrag)

Features

Clutch Type:

Dry, single-plate, hydraulic actuation for manual transmissions.

Transmission Fluid Type Manual:

GL-3 or GL-4 SAE 75W-90 gear oil (verify specific fill in manual).

Transmission Fluid Type Automatic:

Chrysler ATF+4 (MS-9602) or equivalent.

📐 Dimensions

Exterior

Length:

Approx. 174.7 inches (4437 mm)

Width:

Approx. 67.5 inches (1715 mm)

Height:

Approx. 54.7 inches (1390 mm)

Wheelbase:

Approx. 104.1 inches (2644 mm)

Front Track:

Approx. 58.1 inches (1476 mm)

Rear Track:

Approx. 58.0 inches (1473 mm)

Weights

Curb Weight Se Sxt Manual:

Approx. 2700 lbs (1225 kg)

Curb Weight Rt Manual:

Approx. 2850 lbs (1293 kg)

Curb Weight Srt4:

Approx. 3025 lbs (1372 kg)

Cargo

Trunk Volume:

Approx. 13.5 cu ft (382 L) for sedan models.

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Good (2004 model year)

NHTSA Front Impact Passenger:

Good (2004 model year)

IIHS Front Offset Score:

Acceptable (2004 model year)

Active Features

Optional on SE/SXT, standard on R/T and SRT-4.

Traction Control:

Optional/standard on higher trims.

Passive Features

Airbags:

Driver and front passenger airbags standard. Optional side airbags.

Seat Belts:

3-point front and rear seat belts. Pretensioners and load limiters for front belts.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player and optional premium sound system with amplifier and subwoofer.

Instrument Cluster:

Analog gauges for speedometer, tachometer, fuel, and engine temperature. Warning lights for various systems.

Driver Assistance

Cruise Control:

Standard on most trims.

Keyless Entry:

Optional on some trims.

Connectivity

On Board Diagnostics:

OBD-II compliant, enabling advanced diagnostics and emissions monitoring.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended).

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on driving conditions.

Spark Plug Replacement Sohc:

Every 100,000 miles (160,000 km) with platinum-tip spark plugs.

Spark Plug Replacement DOHc Srt4:

Every 60,000 miles (96,000 km) or consult manual for specific performance plugs.

Coolant Flush Interval:

Every 5 years or 100,000 miles (160,000 km) with HOAT coolant.

Fluid Specifications

Engine Oil Capacity:

4.5 US quarts (4.3 L) with filter for 2.0L engines.

Engine Oil Viscosity:

SAE 5W-30 (for most conditions).

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant, blue color.

Power Steering Fluid:

Chrysler Power Steering Fluid (MS-5901) or equivalent.

Known Issues

Common Issues Engine:

Head gasket failures (especially on early 2.0L SOHC), oil leaks, catalytic converter failure. SRT-4: Clutch wear, fuel injector clogging.

Common Issues Transmission:

Automatic transmission harsh shifting or failure, manual transmission clutch wear and synchro issues.

Common Issues Suspension:

Worn front struts, control arm bushings, and ball joints leading to rattling noises and poor handling.

Common Issues Electrical:

Window regulator failures, power lock actuator issues, alternator failures, and faulty instrument cluster components.

Common Issues Brakes:

Warped front brake rotors, premature pad wear.

📚 Vehicle History

Brand Heritage

Dodge Heritage:

Chrysler's performance-oriented division, known for muscle cars and distinctive styling.

Model Evolution

Neon Generation:

Second generation (2000-2005). The 2004 model is part of this facelifted generation, introducing updated styling and powertrain options.

Performance Variant Introduction:

SRT-4 (Street and Racing Technology) variant introduced for the 2003 model year, becoming a cult favorite.

Production

Production Plant:

Belvidere Assembly Plant, Illinois, USA.

Production Years For Generation:

2000-2005

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

Included in Car and Driver's 10Best list for 1997 and 1998.

Srt4 Recognition:

Widely praised for its performance-to-price ratio, often considered a 'hot hatch' bargain.