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Harley Davidson Softail models Service Manual Repair 2004 FLST FXST

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This manual covers the 2004 Softail platform, a celebrated line of cruiser motorcycles known for their distinctive styling and robust performance. The Softail family, with its signature hidden rear suspension,...
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Tipo: Motorcycle
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SKU: 128871
Harley Davidson Softail models Service Manual Repair 2004 FLST FXST
This manual covers the 2004 Softail platform, a celebrated line of cruiser motorcycles known for their distinctive styling and robust performance. The Softail family, with its signature hidden rear suspension, offers a blend of classic aesthetics and modern riding comfort. This comprehensive guide encompasses a wide array of specific models, including the FLSTC Heritage Softail Classic ST, FLSTF Fat Boy ST, FXST Softail Standard, FXSTB Night Train ST, FXSTD Softail Deuce, FXSTS Softail Springer, and their respective EFI variants, as well as the specialized FXSTDSE2 Screamin Eagle Deuce. Engineered with renowned V-twin engine technology, these motorcycles are built for both spirited riding and long-distance journeys, embodying a rich heritage and commitment to quality. This Service and Repair Manual provides extensive information essential for the maintenance, diagnosis, and repair of your 2004 Softail. The 1068-page English-language digital document is meticulously organized to assist owners, mechanics, and technicians. It details complete engine teardowns and rebuilds, transmission and drive train servicing, comprehensive electrical diagnostics including wiring schematics for EFI systems, and chassis and bodywork procedures. Furthermore, it offers systematic troubleshooting guides for common issues, step-by-step repair instructions, and in-depth diagnostic procedures for all major systems, ensuring the longevity and optimal performance of your motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Softail
Year:
2004
Codes
Platform Code:
2004 Harley-Davidson Softail platform
👋 Introduction
Market Position
Target Audience:
Owners, mechanics, and enthusiasts of 2004 Harley-Davidson Softail motorcycles seeking detailed repair and maintenance information.
Competitive Analysis
Value Proposition:
Offers a highly comprehensive and easily accessible digital resource for maintaining and repairing a wide range of 2004 Softail models, including specialized EFI and Screamin' Eagle variants.
Key Features
Manual Features:
Instant download, searchable PDF, clickable chapters, comprehensive coverage including electrical diagnostics and EFI supplements, no printing or saving restrictions, free replacement guarantee.
📋 Manual Details
Coverage Areas
Specific Models:
FLSTC Heritage Softail Classic ST, FLSTCI Heritage Softail Classic ST (EFI), FLSTF Fat Boy ST, FLSTFI Fat Boy ST (EFI), FXST Softail Standard, FXSTB Night Train ST, FXSTD Softail Deuce, FXSTDI Softail Deuce (EFI), FXSTDSE2 Screamin Eagle Deuce, FXSTI Softail Standard (EFI), FXSTS Softail Springer, FXSTSI Softail Springer (EFI)
Page Count
Total Pages:
1068
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine teardown, rebuild, timing, lubrication, cooling (if applicable), and component diagnostics.
Transmission:
Gearbox, clutch, drive train components, and related adjustments.
Electrical:
Comprehensive electrical diagnostics, wiring schematics, charging system, ignition system, lighting, and accessory circuits. Includes specific sections for EFI systems.
Chassis:
Frame, suspension (front forks, rear shocks/struts), steering, wheels, tires, brakes (front and rear), and swingarm.
Bodywork:
Fenders, fuel tank, seat, handlebars, controls, and associated trim.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, adjustments (e.g., chain, cables), battery care, and general upkeep.
Troubleshooting:
Systematic troubleshooting guides for common and uncommon problems, including starting issues, performance anomalies, electrical faults, and drivability concerns. Specific focus on EFI error codes.
Repair:
Step-by-step repair procedures for all major components, including complete engine rebuilds, transmission overhauls, suspension service, brake system repairs, and electrical component replacement.
Diagnostics:
In-depth diagnostic procedures, including electrical system analysis, fuel system testing, engine performance checks, and specialized diagnostic tools and techniques. Includes FXSTDSE2 supplement for specific model diagnostics.
Technical Depth
Depth:
Comprehensive, covering complete tear-down and rebuild procedures, detailed part diagrams, torque specifications, and expert insights.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Restrictions:
No restrictions on printing.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
Searchability
Search Functionality:
Searchable text with clickable chapters.
Storage
Save Options:
No restrictions on saving/burning to disc.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 88 / Twin Cam 88B (depending on model)
Displacement:
Typically 1450cc (88 cubic inches) for most models. The FXSTDSE2 may feature a Twin Cam 95 or similar performance enhancement.
Performance
Horsepower:
Varies by model and configuration, generally in the range of 65-75 HP (estimated). Specific figures are detailed within the manual.
Torque:
Varies by model and configuration, generally in the range of 80-90 ft-lbs (estimated). Specific figures are detailed within the manual.
Fuel System
Carbureted Models:
Keihin CV Carburetor (specific model and jetting details in manual)
Efi Models:
Electronic Fuel Injection (EFI) system (specific sensors, components, and diagnostic procedures in manual)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Optional
Optional Transmissions:
N/A for this model year, standard 5-speed across the range.
Features
Clutch Type:
Wet, multi-plate
Drive Type:
Belt drive primary, chain drive final
📐 Dimensions
Exterior
Wheelbase:
Varies by model (e.g., FXST ~65.7 inches, FLSTC ~66.6 inches). Specific measurements provided in manual.
Weights
Dry Weight:
Varies by model, typically in the range of 620-700 lbs. Specific figures provided in manual.
Gvwr:
Not explicitly stated in product info, but typical for this class of motorcycle is around 1000-1100 lbs. Consult manual for exact figures.
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to US DOT and EPA standards for motorcycles. Specific safety features and warnings detailed in manual.
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Specific caliper, rotor, and fluid types outlined in manual.
Passive Features
Lighting:
Halogen headlight, taillight, brake light, turn signals. Electrical system schematics for all lighting covered.
💡 Technology Features
Infotainment
Audio Systems:
Some models may be equipped with factory-installed or dealer-installed audio systems. Electrical diagrams for these systems are included in the manual.
Driver Assistance
Efi Management:
Electronic Fuel Injection (EFI) systems provide precise fuel and ignition management for improved performance, emissions, and drivability. The manual offers detailed EFI diagnostics and tuning information.
Connectivity
Diagnostics:
The manual covers the use of diagnostic tools for EFI systems and other electronic components, enabling effective troubleshooting of error codes.
🔧 Maintenance
Service Intervals
Initial Service:
Typically at 1,000 miles. Detailed service schedule provided in manual.
Regular Maintenance:
Intervals for oil changes, filter replacements, spark plugs, and inspections typically range from 2,500 to 5,000 miles, or annually. Specific intervals for each task are meticulously detailed.
Fluid Specifications
Engine Oil:
Viscosity recommendations are typically SAE 20W-50 (e.g., Harley-Davidson SYN3 or equivalent). Specifics for API classification and capacity are in the manual.
Primary Chain Case Oil:
Specific Harley-Davidson primary lubricant or equivalent. Capacity and change intervals detailed.
Transmission Oil:
Specific Harley-Davidson transmission lubricant or equivalent. Capacity and change intervals detailed.
Brake Fluid:
DOT 4 brake fluid recommended for hydraulic systems. Consult manual for specific type and fluid capacity.
Known Issues
Common Problems:
Potential issues include primary chain tensioner wear, starter solenoid problems, fuel line leaks (on early EFI models), and occasional electrical gremlins. The manual provides diagnostic procedures for these and more.
Wear Items:
Brake pads, tires, clutch plates, and drive belts are typical wear items that require regular inspection and replacement, all covered in the manual.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, a legendary American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and iconic cruiser designs.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1984, is characterized by its hidden rear shock absorbers, mimicking the appearance of a hardtail frame while providing modern suspension comfort. The 2004 models represent a mature iteration of this design.
Production
Production Details:
Produced at Harley-Davidson's York, Pennsylvania, and Milwaukee, Wisconsin, facilities. The 2004 model year saw a diverse range of Softail variants to cater to different rider preferences.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Harley-Davidson motorcycles are consistently recognized for their iconic styling, robust build quality, and strong rider community. The 2004 Softail models were well-received for their blend of classic aesthetics and modern engineering.
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