Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Value Proposition:
Inexpensive way to maintain and repair the motorcycle, empowering owners to perform tasks themselves and save money.
Accessibility:
Instant download, accessible on multiple devices
Diagnostic Tools:
Provides diagnostic and repair procedures essential for maintaining peak performance.
Content Detail:
Hundreds of photos and illustrations, hundreds of diagrams, detailed specifications.
Primary Models Covered:
Husqvarna CR125, Husqvarna WR125
Production Years Covered:
2004
Type:
Complete Service Repair Manual
Download Method:
Instant Download
Software Requirements:
Adobe PDF Reader
Operating Systems:
Windows, macOS, Linux, iOS (iPhone/iPad), Android
Engine:
Complete teardown, rebuild, overhaul, adjustments, troubleshooting
Cooling System:
Engine cooling system diagnostics and repair
Exhaust Valve:
H.T.S. (Hot Touch System) exhaust valve service and adjustments
Frame Suspensions Wheels:
Frame, front suspension (forks), rear suspension (shock absorber), wheel servicing and maintenance
Brakes:
Brake system diagnostics, maintenance, and repair (front and rear)
Electrical System:
Wiring schematics, electrical component testing, ignition system, lighting
Fuel System:
Carburetor tuning, fuel delivery, tank maintenance (implied by general engine overhaul)
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, general upkeep
Troubleshooting:
Common problems and remedies, diagnostic procedures
Repair:
Complete tear down and rebuild, component-specific repairs
Disassembly Reassembly:
Step-by-step instructions for complete machine disassembly and reassembly
Adjustments:
Carburetor, clutch, throttle, suspension, chain tension
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine overhauls and detailed component diagnostics.
Quality:
Detailed illustrations, diagrams, and wiring schematics
Content:
Torque specifications, part diagrams, step-by-step instructions
Searchability:
Searchable text for easy information retrieval
Usability:
Printable pages for on-hand reference
Zoom Capability:
Viewable with zoom function for detailed inspection
Type:
N/A (Digital PDF Download)
Type:
N/A (Digital PDF Download)
Status:
100% Complete and Intact, no missing/corrupt pages/sections
Displacement:
125 cc (approximate)
Horsepower Estimate:
Typically in the range of 30-40 HP for this class of motorcycle, specific figures not provided in product info.
Torque Estimate:
Specific figures not provided in product info, but characteristic of high-revving 125cc 2-strokes.
Carburetor Type:
Typically a performance-oriented carburetor (e.g., Keihin or Mikuni) - specific model not detailed in product info.
Rebuild Process:
Detailed instructions for complete engine disassembly and reassembly, including component clearances and tolerances.
General:
The manual details specific intervals for tasks such as air filter cleaning/replacement, spark plug checks, chain lubrication, and oil changes (for gearbox oil).
Engine Top End:
Crucial for 2-stroke engines, the manual will cover piston ring inspection, cylinder wear, and potential piston replacement based on operating hours or performance degradation.
Gearbox Oil:
Specific SAE viscosity grade and API service classification for the transmission and clutch will be provided (e.g., SAE 75W/90 or SAE 10W/40).
Coolant:
Type and mixture ratio of coolant for the liquid-cooled engine.
2 Stroke Oil Mix:
While this manual is for service, it will likely reference the correct type of 2-stroke oil for premix or injection systems used in these models.
General 2 Stroke:
Common 2-stroke issues like carbon buildup in the exhaust port, piston ring wear, and clutch wear are addressed.
H.T.S Exhaust Valve:
Proper function of the exhaust valve is critical for 2-stroke performance and longevity; the manual covers its cleaning and adjustment to prevent sticking or malfunction.
Legacy:
Husqvarna has a long and storied history in motorcycle racing, particularly in off-road disciplines like motocross and enduro.
Cr Series:
The CR series represents Husqvarna's pure motocross offerings, known for their performance and agility.
Wr Series:
The WR series is geared towards enduro riding, typically featuring wider gear ratios, lights, and sometimes a larger fuel tank for longer-distance off-road use.
Era Context:
The 2004 models represent a period of continued development in the highly competitive 125cc 2-stroke class, which was a staple for aspiring racers and off-road enthusiasts.