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2004 KAWASAKI KX250F Motorcycle Service & Repair Manual-PDF

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The Kawasaki KX250F, model code KX250-N1, is a distinguished off-road motorcycle introduced in 2004, engineered for the demanding world of motocross. This competition machine embodies Kawasaki's commitment to performance and...
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Tipo: Motorcycle
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SKU: 136347
2004 KAWASAKI KX250F Motorcycle Service & Repair Manual-PDF
The Kawasaki KX250F, model code KX250-N1, is a distinguished off-road motorcycle introduced in 2004, engineered for the demanding world of motocross. This competition machine embodies Kawasaki's commitment to performance and reliability, featuring a potent four-stroke, single-cylinder engine with a displacement of 249 cc, equipped with a Keihin FCR37MX carburetor. Its robust construction, including a 5-speed transmission and advanced suspension and braking systems, is designed to provide riders with a competitive edge on the track. The KX series itself boasts a rich heritage of racing success, with the KX250F platform contributing significantly to numerous championships. This comprehensive Service & Repair Manual provides essential guidance for the maintenance and repair of your 2004 Kawasaki KX250F. Covering a wide array of systems, including the engine, fuel system, cooling system, drivetrain, brakes, suspension, and electrical components, this manual offers detailed procedures for complete disassembly, rebuilds, maintenance, and troubleshooting. It includes torque specifications, wiring schematics, and detailed illustrations, including exploded diagrams and photos, to assist both do-it-yourself enthusiasts and experienced mechanics. The manual is designed to be searchable, bookmarked, and fully printable, serving as an invaluable resource for keeping your KX250F in optimal working condition.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KX250F
Year:
2004
Model Code:
KX250-N1
Vehicle Type:
Motorcycle
Category:
Off-Road / Motocross
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer and experienced mechanic
Key Features
Cost Effectiveness:
Inexpensive way to keep vehicle working properly
Content Comprehensiveness:
Complete Official Service Repair Manual
Usability:
Printable, searchable, and bookmarked for easy reference
📋 Manual Details
Coverage Areas
Manual Type:
Service & Repair Manual
Language:
English
File Format:
PDF
Page Count:
356
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
General Information:
Included
Periodic Maintenance:
Included
Fuel System:
Included
Cooling System:
Included
Engine Top End:
Included
Engine Right Side:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Crankshaft Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Appendix:
Included
Procedures Included
Complete Disassembly Rebuild:
Yes
Maintenance:
Yes
Troubleshooting:
Yes
Diagnostic Procedures:
Yes
Repair Procedures:
Yes
Refurbishing:
Yes
Restoration:
Yes
Technical Depth
Detail Level:
Comprehensive
Illustration Detail:
Detailed illustrations, exploded diagrams, drawings, and photos
Specification Detail:
Torque specs, wiring schematics, and specifications
📊 Manual Specifications
File Quality
File Integrity:
100% Complete and Intact
Searchability:
Searchable
Bookmarking:
Bookmarked
Print Quality
Printability:
Fully Printable
Zoom Capability:
Zoom In/Out
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-Stroke, Single-Cylinder, DOHC, 4-Valve
Displacement:
249 cc
Performance
Bore X Stroke:
72.0 x 61.1 mm
Compression Ratio:
12.5:1
Fuel System
Carburetion:
Keihin FCR37MX
Fuel Type:
Unleaded gasoline
Lubrication
Lubrication System:
Wet sump
🔧 Transmission
Standard
Transmission Type:
5-speed, return shift
Clutch:
Wet, multiple-disc, cable operated
📐 Dimensions
Exterior
Overall Length:
2135 mm (84.1 in)
Overall Width:
820 mm (32.3 in)
Overall Height:
1265 mm (49.8 in)
Weights
Dry Weight:
97 kg (213.8 lbs)
Wheelbase:
1460 mm (57.5 in)
Ground Clearance:
330 mm (13.0 in)
Seat Height:
955 mm (37.6 in)
🛡️ Safety Features
Ratings
Safety Features:
N/A (Competition Motorcycle)
Active Features
Brakes Front:
Semi-floating 250 mm petal disc with dual piston caliper
Brakes Rear:
240 mm petal disc with single piston caliper
Passive Features
Tires Front:
80/100-21 51M
Tires Rear:
100/90-19 57M
💡 Technology Features
Infotainment
Infotainment System:
N/A (Competition Motorcycle)
Driver Assistance
Driver Assistance Features:
N/A (Competition Motorcycle)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific riding conditions (e.g., after X hours of operation)
Air Filter Cleaning:
Frequent cleaning recommended based on riding environment
Spark Plug Inspection:
Refer to manual for specific intervals
Fluid Specifications
Engine Oil Type:
Refer to manual (typically SAE 10W-40 or 20W-50 motorcycle specific oil with JASO MA)
Coolant Type:
Refer to manual (typically a 50/50 mixture of ethylene glycol coolant and distilled water)
Known Issues
Common Wear Items:
Clutch plates, piston rings, chain and sprockets, brake pads, fork seals
Typical Repairs:
Top-end rebuilds, carburetor tuning, suspension servicing
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company
Model Evolution
Kx Series Heritage:
The KX series has a long and successful history in professional motocross racing.
Production
Introduction Year Kx250F:
2004
Production Location:
Japan
🏆 Awards & Recognition
Recognitions
Racing Success:
The KX250F platform has achieved numerous victories and championships in professional motocross and supercross.
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