🏷️ Basic Information

Make:

Mitsubishi

Model:

Challenger

Year:

2004

Vehicle Type:

SUV / Off-Road Vehicle

👋 Introduction

Target Audience:

Mitsubishi Challenger 2004 owners with basic mechanical skills, independent auto service professionals, and dealerships.

Value Proposition:

Provides dealer-level repair and maintenance information at a fraction of the cost of dealership services, enabling significant savings on repairs and maintenance.

Differentiation:

This is vehicle-specific, not generic information, guaranteeing accuracy for the Mitsubishi Challenger 2004. It mirrors the content used by authorized technicians.

Content Type:

Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.

Completeness:

Complete and intact, with no missing or corrupt parts/pages, covering all major topics.

Manual Origin:

Written by the manufacturer (Mitsubishi), ensuring the highest level of accuracy and detail.

📋 Manual Details

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

Compatibility:

All Versions of Windows and Mac

Printability:

Yes

Software Requirements:

Adobe PDF Reader

Version Control:

This manual is for the specific 2004 model year, ensuring relevant data without outdated information.

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, diagnosis, repair procedures for all major engine components.

Engine Electrical:

Ignition system, charging system, starting system, engine sensors, ECU diagnostics, wiring schematics.

Emission Control:

Diagnosis and repair of emission control systems, catalytic converter, oxygen sensors, EGR system.

Fuel System:

Fuel pump, injectors, fuel lines, fuel filter, fuel pressure testing, diagnosis.

Clutch System:

Clutch inspection, adjustment, replacement, hydraulic system service.

Manual Transaxle:

Diagnosis, repair, and overhaul of manual transmission, shift mechanisms, and related components.

Automatic Transaxle:

Diagnosis, repair, and overhaul of automatic transmission, fluid service, electronic controls.

Driveshaft Axle:

Inspection and repair of driveshafts, CV joints, differential, axles.

Suspension System:

Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures.

Steering System:

Power steering system, steering column, tie rods, wheel alignment.

Restraint System:

Seat belts, airbags (SRS) system diagnosis and service precautions.

Brake System:

Brake pads, rotors, calipers, brake lines, ABS system, parking brake.

Body Interior Exterior:

Body panel repair, doors, glass, trim, interior components, seats.

Body Electrical:

Lighting, power windows, locks, mirrors, wipers, horn, interior lights, wiring diagrams.

HVAC:

Heating, ventilation, air conditioning system diagnosis, refrigerant, component replacement.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation.

Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues across all vehicle systems.

Repair:

Detailed instructions for component removal, repair, and reinstallation.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), sensor data interpretation, live data analysis.

Wiring Schematics:

Comprehensive electrical wiring diagrams for all vehicle systems.

Component Replacement:

Step-by-step instructions for replacing all major and minor components, from engine parts to body trim.

Depth:

Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for professional mechanics and informed DIY enthusiasts.

Illustrations Diagrams:

High-quality illustrations and detailed diagrams accompany all repair and diagnostic procedures.

Specifications Data:

Includes precise technical specifications, torque values, clearances, and tolerances for all components and systems.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable due to PDF format, enhancing efficiency.

Printability Notes:

All pages are printable, allowing for easy use in a garage environment.

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Download Speed:

Advertised as 'Speed Download', implying efficient and timely delivery of the PDF file.

⚙️ Engine Specifications

Engine Displacement Likely:

Likely 2.5L or 3.0L V6 (common for this model, specific engine not explicitly stated in product info, but can be inferred from general knowledge of the Challenger model range).

Horsepower Torque Range:

Details on specific horsepower and torque figures for various engine options would be found within the manual.

Fuel Delivery System:

Likely multi-point fuel injection (MPI) or direct injection depending on engine variant.

Fuel Pump Specifications:

Details on fuel pump pressure, flow rate, and testing procedures.

🔧 Transmission

Transmission Type Standard:

Details on standard transmission options (e.g., 5-speed manual) would be covered.

Transmission Type Optional:

Details on optional transmission options (e.g., 4-speed automatic) would be covered.

Transmission Features:

Information on gear ratios, torque converter lock-up (for automatics), and clutch operation.

📐 Dimensions

Exterior Dimensions:

Specific length, width, height, and wheelbase data for the 2004 Challenger would be detailed in the manual's specifications section.

Curb Weight:

Curb weight and gross vehicle weight rating (GVWR) would be listed for different configurations.

🛡️ Safety Features

Safety Ratings:

While not explicitly stated, the manual would cover safety systems relevant to the vehicle's design and any applicable regulatory standards for the 2004 model year.

Active Safety:

Information on ABS, traction control (if equipped), and other active safety systems.

Passive Safety:

Detailed procedures for inspecting, diagnosing, and servicing airbag systems (SRS) and seat belt pre-tensioners, with critical safety warnings.

💡 Technology Features

Infotainment Systems:

Details on the factory-installed audio system, radio operation, and speaker configurations.

Driver Assistance Features:

Information regarding any driver assistance features available on the 2004 model, such as cruise control or ABS.

Connectivity Options:

Details regarding any auxiliary inputs or connectivity options present in the vehicle's audio system.

🔧 Maintenance

General Maintenance Schedule:

The manual would contain a detailed service schedule covering intervals for oil changes, filter replacements, timing belt/chain service, spark plug replacement, coolant flushes, and brake fluid changes.

Engine Oil Type Capacity:

Specific SAE viscosity grades and API service classifications for engine oil, along with precise oil capacity for different engine variants.

Coolant Type Capacity:

Type of engine coolant (e.g., ethylene glycol-based) and its capacity, along with freeze protection levels.

Transmission Fluid Type:

Specific ATF (Automatic Transmission Fluid) or gear oil specifications for both manual and automatic transmissions, including capacities.

Brake Fluid Type:

Recommended DOT specification for brake fluid (e.g., DOT 3 or DOT 4).

Power Steering Fluid:

Specification for power steering fluid, if applicable, and reservoir capacity.

Common Wear Items:

Information on common wear items such as suspension bushings, exhaust components, and clutch wear, along with inspection methods.

Engine Reliability:

The manual might reference known engine issues or characteristic noises to listen for during diagnostics.

📚 Vehicle History

Mitsubishi Heritage:

Mitsubishi has a long history in automotive manufacturing, known for robust and capable vehicles, often with a focus on off-road prowess or practicality.

Challenger Lineage:

The Challenger nameplate has been used on various Mitsubishi models globally, often representing rugged, durable SUVs or pickups, with the 2004 model likely belonging to a specific generation (e.g., third generation Pajero/Montero Sport in some markets).

Production Notes:

Specific production locations and volume details for the 2004 Challenger would typically be proprietary but are essential context for technicians.