Mitsubishi Shogun 2004 Service Repair Workshop Manual

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Basic Information Identification Make: Mitsubishi Model: Shogun Year: 2004 Market Name: Mitsubishi Pajero (also known as Shogun in some markets) Codes Chassis Code: V70 Series (for this generation, specific sub-codes...

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Tipo: Car

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SKU: 70750

Etiquetas: 2004 Car Cars Mitsubishi Shogun

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Basic Information
Identification
Make:	Mitsubishi
Model:	Shogun
Year:	2004
Market Name:	Mitsubishi Pajero (also known as Shogun in some markets)
Codes
Chassis Code:	V70 Series (for this generation, specific sub-codes vary based on engine/drivetrain)
Generation Code:	Third Generation (1999-2006)

Introduction
Market Position
Segment:	Full-size SUV, known for off-road capability and durability.
Competitive Analysis
Competitors 2004:	Land Rover Discovery, Nissan Patrol, Toyota Land Cruiser, Jeep Grand Cherokee.
Key Features
Vehicle Identity:	Rugged, body-on-frame SUV designed for both on-road comfort and serious off-road performance.
Manual Value Proposition:	Empowers owners and independent mechanics with dealer-level repair information, enabling cost savings and informed maintenance.

Manual Details
Coverage Areas
Manual Type:	Service and Repair Workshop Manual
Language:	English
Format:	PDF Download
Page Count
Estimated Page Count:	Likely extensive, covering all systems in detail. Official manuals for this era typically range from 1,000 to over 3,000 pages.

Manual Coverage
Systems Covered
Engine Mechanical:	Comprehensive coverage including disassembly, assembly, inspection, and troubleshooting of all engine components.
Engine Electrical:	Detailed wiring diagrams, component testing, sensor data, and diagnostic procedures for the engine management system.
Emission Control:	Information on emission control systems, including diagnosis and repair of components related to exhaust gas recirculation, catalytic converters, and evaporative emission control.
Fuel System:	Coverage of fuel delivery, injection systems (EFI), fuel pumps, injectors, and related components.
Clutch System:	Procedures for inspection, replacement, and adjustment of the clutch assembly and related hydraulic components.
Manual Transaxle:	Detailed repair procedures for manual transmissions, including gear inspection, bearing replacement, and shift mechanism adjustments.
Automatic Transaxle:	In-depth coverage of automatic transmission operation, diagnosis, repair, and fluid specifications, including electronic control systems.
Driveshaft Axle:	Procedures for servicing driveshafts, universal joints, CV joints, and differentials.
Suspension System:	Detailed instructions for servicing suspension components, including springs, shock absorbers, control arms, and wheel alignment specifications.
Steering System:	Repair and troubleshooting for power steering systems, steering racks, and steering column components.
Restraint System:	Information on airbag systems, seatbelt pre-tensioners, and related electrical components, including safety precautions.
Brake System:	Comprehensive coverage of hydraulic brake systems, ABS, EBD, disc and drum brake components, fluid specifications, and bleeding procedures.
Body Interior Exterior:	Procedures for interior trim removal/installation, exterior panel repair, door mechanisms, and glass replacement.
Body Electrical:	Wiring diagrams and troubleshooting for lighting systems, power accessories, central locking, and dashboard instrumentation.
HVAC:	Service and repair procedures for the heating, ventilation, and air conditioning systems, including refrigerant handling and component diagnosis.
Procedures Included
Maintenance:	Regular maintenance tasks, fluid changes, filter replacements, and inspection schedules.
Troubleshooting:	Systematic diagnostic guides and symptom-based troubleshooting for common and complex issues.
Repair:	Detailed, step-by-step instructions for component removal, repair, and reinstallation.
Diagnostics:	Procedures for using diagnostic tools, interpreting fault codes, and performing system tests.
Wiring Schematics:	Included, essential for electrical troubleshooting and repair.
Technical Depth
Depth:	Comprehensive, covering basic maintenance to advanced engine and transmission overhauls. Suitable for professional mechanics and skilled DIYers.

Manual Specifications
File Format
Format:	PDF
Compatibility:	All versions of Windows and Mac
Print Quality
Printability:	Yes, all pages are printable.
Illustration Quality:	Includes diagrams and illustrations for clarity.
Binding Type
Binding:	N/A (Digital PDF format)
Paper Type
Paper Type:	N/A (Digital PDF format)

Engine Specifications
Primary Engine
Engine Options:	Typically offered with a 3.5L V6 (6G74) gasoline engine and a 3.2L (4M41) or 2.8L (4M40) turbo-diesel engine, depending on market.
3.5L V6 (6G74) Specifications:	Displacement: 3497cc, Bore x Stroke: 91.1mm x 85.0mm, Compression Ratio: 9.0:1, Horsepower: approx. 205-220 hp, Torque: approx. 230-245 lb-ft.
3.2L Turbo-Diesel (4M41) Specifications:	Displacement: 3200cc, Bore x Stroke: 98.5mm x 107.0mm, Compression Ratio: 17.0:1, Horsepower: approx. 160-165 hp, Torque: approx. 260-270 lb-ft.
Performance
Engine Management:	Electronic Fuel Injection (EFI) for gasoline, Direct Injection for diesel.
Fuel System
Fuel Type:	Unleaded gasoline (for V6), Diesel fuel (for turbo-diesel).

Transmission
Standard
Transmission Options:	Manual transmission (e.g., 5-speed) and Automatic transmission (e.g., 4-speed or 5-speed INVECS-II).
Optional
Drivetrain:	Full-time 4WD with Super Select II transfer case, offering various modes including 2H, 4H, 4HLC (Locked Centre Diff), and 4LLC (Locked Low Range).
Features
Transmission Features:	Electronic control unit (ECU) for automatic transmission management, offering modes like Power and Snow.

Dimensions
Exterior
Body Styles:	3-door (Short Wheelbase) and 5-door (Long Wheelbase) configurations.
Wheelbase Lwb:	Approx. 2780 mm (109.4 inches)
Wheelbase Swb:	Approx. 2450 mm (96.5 inches)
Weights
Curb Weight:	Varies significantly by engine and configuration, generally ranging from 1900 kg to 2200 kg (4189 lbs to 4850 lbs).

Safety Features
Ratings
Crash Test Ratings:	NHTSA and IIHS ratings vary by year and specific crash test. Generally performed well for its class at the time, but specific ratings would require checking official databases.
Active Features
Active Safety Features:	Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), available Traction Control System (TCL) or Active Stability Control (ASC).
Passive Features
Passive Safety Features:	Driver and front passenger airbags, side impact door beams, reinforced cabin structure.

Technology Features
Infotainment
Infotainment System:	Base models typically featured a radio/cassette/CD player. Higher trims may have offered a premium audio system, potentially with a larger display or even early navigation systems.
Driver Assistance
Driver Assistance Features:	Availability of cruise control, parking sensors (rear) on some models.
Connectivity
Connectivity Options:	Limited by era, typically no USB or Bluetooth as standard. May have had auxiliary audio input on higher-end audio systems.

Maintenance
Service Intervals
Oil Change Interval:	Typically 5,000 to 7,500 miles (8,000 to 12,000 km) or 6-12 months, depending on driving conditions and oil type. Consult manual for specific recommendations.
Timing Belt Interval:	For V6 gasoline engines, typically around 60,000 to 90,000 miles (96,000 to 144,000 km). Crucial to replace to prevent catastrophic engine damage. Diesel engines often use timing chains.
Fluid Specifications
Engine Oil V6:	API SN/SM/SL or ILSAC GF-5/GF-4, SAE 5W-30 or 10W-30 recommended. Check owner's manual for exact specification.
Engine Oil Diesel:	API CI-4/CH-4 or ACEA E3/E5, SAE 15W-40 or 10W-40 recommended. Check owner's manual for exact specification.
Coolant:	Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Mitsubishi recommends their own Long Life Coolant (DIA QUEEN). Capacity varies by engine.
Transmission Fluid Automatic:	Mitsubishi ATF SP-II M or equivalent. Capacity around 7-10 liters for a drain and fill.
Transmission Fluid Manual:	API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil. Capacity around 2-3 liters.
Brake Fluid:	DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues:	Potential for rear differential whine, front suspension component wear (ball joints, bushings), turbocharger issues on diesel models, EGR valve clogging (diesel), and potential for radiator leaks.

Vehicle History
Brand Heritage
Mitsubishi SUV Legacy:	Mitsubishi has a long history in SUV development, with the Pajero/Shogun lineage dating back to the early 1980s, known for its off-road prowess.
Model Evolution
Third Generation Pajero:	The third generation (V70) introduced a significant redesign with a unibody construction (monocoque chassis integrated with body), improved independent front suspension, and a more refined interior compared to previous generations.
Production
Production Years Generation:	1999-2006
Manufacturing Locations:	Primarily Japan, with assembly also occurring in other countries depending on market.

Awards & Recognition
Recognitions
Off Road Awards:	The Mitsubishi Pajero/Shogun has a strong rally heritage, notably winning the Dakar Rally multiple times in previous generations, which influenced its off-road reputation.
Ratings
Consumer Ratings:	Generally well-regarded for durability and off-road capability, though some earlier diesel models faced criticism for reliability depending on market and maintenance.