🏷️ Basic Information

Make:

Mitsubishi

Model:

Shogun Sport

Year:

2004

Chassis Code:

K90 Series (specific to 2004 model year)

Engine Codes:

Likely 6G72 (3.0L V6 Petrol), 4D56 (2.5L I4 Diesel Turbo - typically later models, but could be present) - Manual specifies 'All Engines'

👋 Introduction

Segment:

Mid-size SUV / Off-road Utility Vehicle

Competitors:

Toyota Land Cruiser Prado, Nissan Xterra, Ford Explorer, Jeep Grand Cherokee, Land Rover Discovery.

Selling Points:

Robust body-on-frame construction, capable 4x4 system (Super Select II), comfortable interior, proven reliability.

📋 Manual Details

Vehicle Models Covered:

All Mitsubishi Shogun Sport 2004 Models, Including All Trim Levels, Engine Variants, and Transmission Types.

Estimated Page Count:

Hundreds of pages (as stated in product description)

Type:

Workshop Repair and Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Powertrain:

Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System.

Chassis And Suspension:

Brake System, Suspension, Steering, Chassis/Body.

Electrical And Comfort:

Wiring Diagram, Electrical System, Heater/Air Conditioner, Restraint System, Interior.

Maintenance:

General Maintenance, Periodic Lubrication.

Diagnostics And Repair:

Troubleshooting, Detailed Repair Procedures, Disassembly, Assembly, Cleaning, Reinstallation Procedures.

Depth:

Comprehensive diagnostic, repair, and maintenance information used by professional technicians. Includes detailed substeps, notes, cautions, warnings, and numbered instructions.

📊 Manual Specifications

Format:

PDF

Printability:

Full Printable

Binding:

Not Applicable (Digital Download)

Paper Type:

Not Applicable (Digital Download)

Zoom Functionality:

YES

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Type:

The manual covers 'All Engines', implying multiple options. Common engines for the Shogun Sport (2004) include the 6G72 3.0L SOHC V6 MIVEC petrol engine.

Horsepower:

For the 3.0L V6 (6G72), typically around 175-180 HP (this varies by region and specific tuning). The manual would detail exact figures for all covered variants.

Torque:

For the 3.0L V6 (6G72), typically around 250-260 Nm (this varies by region and specific tuning). The manual would detail exact figures for all covered variants.

Fuel Delivery:

Multi-point Fuel Injection (MPI) for petrol engines. Diesel variants would feature Common Rail Diesel Injection (CRDI) if applicable to the 2004 model year and specific markets.

Cooling Type:

Pressurized liquid cooling system with radiator and fan.

🔧 Transmission

Type:

The manual covers 'All Transmissions'. Common options include a 5-speed manual and a 4-speed automatic transmission.

Type:

4-speed automatic transmission (often with Sport mode or manual override functionality).

Drivetrain:

Part-time 4WD with electronic transfer case engagement, often referred to as 'Super Select II' in some markets, allowing selection of 2WD, 4WD High, 4WD Low, and potentially 4WD High with locked center differential (or similar variations).

📐 Dimensions

Length:

Approximately 4,700 - 4,750 mm (varies slightly based on specific body style, e.g., short/long wheelbase, though Shogun Sport is typically a single wheelbase). Exact figures would be in the manual.

Width:

Approximately 1,780 - 1,800 mm. Exact figures would be in the manual.

Height:

Approximately 1,750 - 1,800 mm. Exact figures would be in the manual.

Curb Weight:

Around 1,800 - 2,000 kg, depending on engine and transmission. Manual will specify for each variant.

Gross Vehicle Weight:

Typically around 2,500 - 2,700 kg. Manual will specify.

🛡️ Safety Features

Crash Test Results:

Specific crash test ratings for the 2004 model year can vary by region (e.g., NHTSA in the US, Euro NCAP in Europe). The manual will not contain crash ratings but will detail safety system components and repair.

Braking:

Front: Ventilated disc brakes. Rear: Disc brakes (likely solid or ventilated depending on configuration). ABS (Anti-lock Braking System) typically standard or optional.

Airbags:

Front airbags for driver and passenger are standard. Side airbags may be optional depending on trim level. Manual covers restraint system components.

Seatbelts:

3-point inertia reel seatbelts with pre-tensioners for front seats, 3-point seatbelts for rear seats. Manual details restraint system.

💡 Technology Features

Audio System:

Factory fitted radio/cassette player with CD capability, often with 4-6 speakers. Higher trims might have a premium sound system. Manual details electrical system and audio wiring.

Cruise Control:

Typically available on higher trim levels, controlled via steering wheel or dashboard stalk. Manual details operation and troubleshooting.

Auxiliary Inputs:

Unlikely to have USB or Bluetooth as standard in 2004 models. May have an auxiliary input for external audio devices on some head units. Manual details existing wiring for audio.

🔧 Maintenance

Oil Change:

Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 6-12 months, whichever comes first. Manual will provide specific interval and oil type.

Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed. Manual will specify.

Spark Plugs:

For petrol engines, typically every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type. Manual will specify. For diesel, glow plug inspection and replacement as needed.

Engine Oil:

For 3.0L V6 Petrol (6G72): API SG or higher, SAE 10W-30 or 10W-40 recommended. Capacity approx. 4.5 - 4.8 liters with filter change. Manual will confirm exact specification and capacity.

Transmission Fluid:

For automatic transmission: Use genuine Mitsubishi ATF SP-III or equivalent. For manual transmission: SAE 75W-85 or 75W-90 GL-4 gear oil. Capacities and specifications detailed in manual.

Coolant:

Ethylene glycol based antifreeze coolant, typically a 50/50 mix with distilled water. Manual will specify type and capacity (approx. 7-8 liters).

Common Problems:

Potential for ABS sensor failures, minor electrical gremlins, exhaust system rust, and rear differential seals. Regular maintenance as per the manual is key to longevity.

📚 Vehicle History

Brand Focus:

Mitsubishi Motors is known for its robust 4x4 vehicles, often with a history in rally racing and off-road prowess, exemplified by models like the Pajero (Shogun in some markets).

Generation:

The 2004 Shogun Sport falls into the second generation (1996-2006) of the Shogun Sport, also known as Montero Sport in North America and Pajero Sport in some Asian markets. This generation saw updates and refinements.

Manufacturing Locations:

Primarily produced in Japan, with assembly plants in various other countries depending on market demand.

🏆 Awards & Recognition

Off Road Capability:

The Shogun Sport/Pajero Sport platform is widely recognized for its off-road capabilities, inheriting much from the legendary Pajero lineage. While specific awards for this exact year are scarce, its segment competitiveness is a testament to its design.