🏷️ Basic Information

Make:

Suzuki

Model:

Grand Vitara

Year:

2004

Generation Designation:

Second Generation (JT)

Chassis Code:

JT

👋 Introduction

Segment:

Compact SUV / Crossover SUV

Key Selling Points:

Versatile 4x4 capability, compact footprint, reliable powertrain options, practical interior.

Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Jeep Cherokee.

Vehicle Type:

Sport Utility Vehicle (SUV)

Body Styles:

2-door (XL-7 derivative) and 4-door configurations.

📋 Manual Details

Primary Coverage:

Comprehensive Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics

Estimated Page Count:

1000+

Type:

Factory Service Manual (FSM)

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Mechanical:

Full coverage including disassembly, assembly, inspection, and repair of all engine components.

Engine Management:

Detailed information on fuel injection, ignition system, sensors, actuators, and ECU diagnostics.

Transmission Manual:

Complete overhaul and repair procedures for the manual transmission.

Transmission Automatic:

Detailed diagnosis, repair, and overhaul for the automatic transmission.

Drivetrain 4Wd:

In-depth coverage of the 4x4 system, transfer case, drive shafts, differentials, and CV joints.

Brakes:

Diagnosis, repair, and servicing of ABS, EBD, brake lines, calipers, rotors, and master cylinder.

Suspension:

Detailed procedures for front and rear suspension components, including struts, shocks, control arms, and bushings.

Steering:

Repair and maintenance of power steering system, rack and pinion, and steering column.

Electrical System:

Comprehensive wiring diagrams, diagnostic procedures, and repair information for all electrical components.

HVAC:

Service and repair of the heating, ventilation, and air conditioning system.

Body Exterior:

Information on body panel removal/installation, trim, glass, and exterior lighting.

Body Interior:

Procedures for interior trim, seating, dashboard, and headliner removal/installation.

Restraints:

Airbag system diagnostics and repair, seat belt mechanisms.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, spark plug replacement.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting guides.

Repair:

Step-by-step instructions for component removal, installation, and adjustment.

Overhaul:

Detailed procedures for complete engine and transmission rebuilds.

Diagnostics:

OBD-II codes, sensor data interpretation, and component testing.

Depth:

Factory-level technical detail suitable for professional technicians and advanced DIYers.

📊 Manual Specifications

File Type:

PDF

Searchability:

Text-searchable for quick information retrieval.

Resolution:

High-resolution scans ensuring clarity of diagrams and text.

Printability:

Printable pages for convenient workshop use.

Binding:

N/A (Digital Format)

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code Gasoline 1:

J20A

Engine Description Gasoline 1:

2.0L Inline-4 DOHC 16-valve

Displacement Gasoline 1:

1995 cc (121.7 cu in)

Horsepower Gasoline 1:

123-135 hp @ 5500-6000 rpm (varies by market/tune)

Torque Gasoline 1:

133-138 lb-ft @ 3000-3500 rpm (varies by market/tune)

Fuel System Gasoline 1:

Electronic Multi-Port Fuel Injection (MPI)

Compression Ratio Gasoline 1:

9.7:1

Bore X Stroke Gasoline 1:

84.0 mm x 90.0 mm

Engine Code Gasoline 2:

J27A

Engine Description Gasoline 2:

2.7L V6 DOHC 24-valve (North American market primarily)

Displacement Gasoline 2:

2736 cc (167 cu in)

Horsepower Gasoline 2:

185 hp @ 6000 rpm

Torque Gasoline 2:

184 lb-ft @ 3000 rpm

Fuel Type:

Unleaded Gasoline

Fuel Octane Rating:

87 Octane (minimum)

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission

Transmission Type Optional:

4-speed Automatic Transmission (4EAT)

Drivetrain Options:

Available in Rear-Wheel Drive (RWD) and All-Wheel Drive (AWD) configurations.

AWD System:

Full-time 4x4 system with viscous coupling center differential.

📐 Dimensions

Length:

4,470 mm (176.0 in) for 4-door model

Width:

1,810 mm (71.3 in)

Height:

1,695 mm (66.7 in) without roof rails

Wheelbase:

2,635 mm (103.7 in)

Ground Clearance:

Approx. 200 mm (7.9 in)

Curb Weight Min:

Approx. 1,500 kg (3,307 lbs) for 2.0L RWD manual

Curb Weight Max:

Approx. 1,750 kg (3,858 lbs) for 2.7L AWD automatic

Cargo Volume Behind Rear Seats:

Approx. 735 liters (25.9 cu ft)

Cargo Volume With Rear Seats Folded:

Approx. 1,717 liters (60.6 cu ft)

🛡️ Safety Features

NHTSA Frontal Crash Rating Driver:

4 Stars (2004 Model Year)

NHTSA Frontal Crash Rating Passenger:

4 Stars (2004 Model Year)

NHTSA Side Impact Crash Rating Front Driver:

4 Stars (2004 Model Year)

NHTSA Side Impact Crash Rating Front Passenger:

5 Stars (2004 Model Year)

NHTSA Side Impact Crash Rating Rear Driver:

5 Stars (2004 Model Year)

NHTSA Rollover Rating:

4 Stars (2004 Model Year)

ABS:

Standard (4-wheel disc brakes on most models)

Ebd:

Electronic Brake-force Distribution (Standard)

Airbags:

Front dual-stage airbags, optional front side-impact airbags.

Seatbelts:

3-point height-adjustable front seatbelts with pretensioners and load limiters.

💡 Technology Features

Audio System:

Standard AM/FM/CD player with optional premium audio system and steering wheel controls on higher trims.

Navigation:

Optional factory-installed GPS navigation system on select models.

Cruise Control:

Standard cruise control system.

Auxiliary Input:

Typically no standard auxiliary audio input; aftermarket solutions may be available.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Air Filter Replacement Interval:

Every 30,000 miles (48,000 km).

Spark Plug Replacement Interval 2.0L:

Every 60,000 miles (96,000 km) (Iridium type recommended).

Spark Plug Replacement Interval 2.7L V6:

Every 100,000 miles (160,000 km) (Iridium type recommended).

Transmission Fluid Change Interval Auto:

Every 60,000 miles (96,000 km) under normal driving conditions.

Transmission Fluid Change Interval Manual:

Every 60,000 miles (96,000 km).

Engine Oil Type:

SAE 5W-30 (API SM/SN or ILSAC GF-4/GF-5)

Engine Oil Capacity 2.0L:

4.2 Liters (4.4 US Quarts) with filter

Engine Oil Capacity 2.7L V6:

4.9 Liters (5.2 US Quarts) with filter

Coolant Type:

Suzuki Super Long Life Coolant (Green) or equivalent HOAT (Hybrid Organic Acid Technology) antifreeze.

Automatic Transmission Fluid Type:

Suzuki ATF 3317 or equivalent DEXRON-III/MERCON

Manual Transmission Fluid Type:

Suzuki Manual Transmission Oil (GL-4) SAE 75W-90

Power Steering Fluid Type:

ATF DEXRON-II or equivalent

Brake Fluid Type:

DOT 3 or DOT 4

Common Wear Items:

CV joints, wheel bearings, front sway bar links, exhaust system components.

Engine Considerations 2.7L:

Potential for oil consumption on higher mileage engines, timing chain system (though generally robust).

Transmission Considerations:

Automatic transmission can occasionally develop delayed engagement or shifting issues, often related to fluid condition or valve body wear.

Electrical Considerations:

Window regulators, power lock actuators, and alternator issues can occur with age and mileage.

📚 Vehicle History

Suzuki SUV Legacy:

Suzuki has a long history of producing capable off-road vehicles, starting with the Suzuki Samurai and Sidekick.

First Generation Grand Vitara:

Introduced as the Grand Vitara in 1998 (as a 1999 model in some markets), succeeding the Sidekick/Vitara lineage.

Second Generation Transition:

The 2004 model marks the introduction of the second generation, featuring a unibody construction for improved ride comfort and a more car-like driving experience, a significant departure from the body-on-frame previous generation.

Production Start Year:

1998 (First Generation)

Production Period Second Gen:

2005-2015 (Model years often differ by market, with 2004 sometimes referring to the very first models of the second generation globally).

Manufacturing Locations:

Japan, Hungary, India (different variants).

🏆 Awards & Recognition

Off Road Capability Awards:

While not a hardcore off-roader, the Grand Vitara consistently received praise for its competent 4x4 system and trail capability within its segment.

Konsumen Reports Reliability Rating:

Varies by year and specific engine, generally rated as average to below average by some consumer reporting agencies for this generation.