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Yamaha FZ1 Fazer FZS1000 2004 Service Repair Manual

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The FZ1 Fazer (FZS1000), chassis code RN02, represents a pinnacle of sport-touring engineering from the 2004 model year. Building upon a rich heritage of performance motorcycles, this model offers a...
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Tipo: Motorcycle
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SKU: 149587
Yamaha FZ1 Fazer FZS1000 2004 Service Repair Manual
The FZ1 Fazer (FZS1000), chassis code RN02, represents a pinnacle of sport-touring engineering from the 2004 model year. Building upon a rich heritage of performance motorcycles, this model offers a potent liquid-cooled, 4-stroke, DOHC, 5-valve inline-four engine with a displacement of 998 cc, delivering approximately 148 hp. Its design emphasizes a balance between exhilarating performance and rider comfort, featuring a front fairing for enhanced wind protection and a relaxed riding position suitable for both spirited riding and longer journeys. The FZ1 Fazer is recognized for its robust build quality and reliable performance, making it a capable machine for a wide range of riding conditions. This comprehensive service and repair manual provides detailed information essential for the maintenance, troubleshooting, and repair of your 2004 FZ1 Fazer. It covers all major systems, including the engine, transmission, electrical components, chassis, suspension, brakes, and fuel system, offering step-by-step procedures, critical specifications, and diagnostic guidance. The manual is designed to empower owners and technicians alike, enabling them to perform routine maintenance, address common issues, and undertake complex repairs with confidence, ensuring the longevity and optimal performance of the vehicle. Its factory-level detail makes it an invaluable resource for anyone seeking to understand and maintain this high-performance motorcycle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ1 Fazer (FZS1000)
Year:
2004
Codes
Chassis Code:
RN02
👋 Introduction
Market Position
Target Audience:
Professional technicians, experienced DIY mechanics, owners seeking in-depth maintenance and repair knowledge
Key Features
Features:
Step-by-step repair procedures, critical specifications, illustrations/pictures, maintenance schedules, troubleshooting guides, factory-level data
Value Proposition
Value:
Empowers owners to perform maintenance and repairs with factory-trained technician knowledge, saving on labor costs and ensuring proper upkeep.
Manual Type Explanation
Type Comparison:
Contains information typically found in both factory service manuals and owner's manuals, offering a complete reference.
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Service and Repair
Page Count
Estimated Pages:
High (Typical factory service manuals exceed 500 pages)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, tuning, lubrication, cooling, fuel system (carburetor), ignition system, exhaust system, internal components (pistons, rings, valves, camshafts, crankshaft)
Transmission:
Clutch operation and adjustment, gearbox disassembly and reassembly, shift mechanism, lubrication
Electrical:
Wiring diagrams, charging system (alternator, rectifier/regulator), starting system (starter motor, battery), lighting (headlight, taillight, indicators), ignition system (ECU, ignition coils, spark plugs), instrument cluster, sensors, troubleshooting electrical faults
Chassis And Suspension:
Front fork (oil change, seal replacement, spring inspection), rear shock absorber (adjustment, removal), swingarm lubrication and inspection, steering head bearing maintenance, wheel bearing replacement
Brakes:
Front and rear brake system maintenance, caliper overhaul, brake pad replacement, brake fluid replacement and bleeding, master cylinder inspection
Fuel System:
Carburetor disassembly, cleaning, adjustment, synchronization; fuel tank inspection, fuel lines
Cooling System:
Radiator inspection, coolant replacement, thermostat testing, fan operation
Bodywork And Fairings:
Fairing removal and installation, seat assembly, fuel tank removal, fender replacement
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement, brake fluid flush, coolant flush
Troubleshooting:
Diagnostic procedures for common issues, fault finding charts, symptom-based troubleshooting
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly And Assembly:
Detailed instructions for dismantling and reassembling various parts and systems
Cleaning And Reinstallation:
Specific procedures for cleaning components before reinstallation
Technical Depth
Depth:
Full factory-level detail, suitable for professional technicians and experienced DIY mechanics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability
Zoom:
YES
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Binding Type
Binding Type:
Digital (PDF), functionally equivalent to printed manual
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5-valve, inline-four cylinder
Displacement:
998 cc (61.0 cu in)
Bore X Stroke:
74.0 mm x 58.0 mm (2.91 in x 2.28 in)
Compression Ratio:
11.5:1
Performance
Horsepower:
Approx. 148 hp (110 kW) @ 10,000 rpm (claimed)
Torque:
Approx. 77.4 lb-ft (104.9 Nm) @ 8,500 rpm (claimed)
Fuel System
Fuel Delivery:
Mikuni BSR37 CV carburetors (x4)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Engine Assembly
Valve Clearance Intake Cold:
0.11-0.20 mm (0.0043-0.0079 in)
Valve Clearance Exhaust Cold:
0.21-0.30 mm (0.0083-0.0118 in)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed
Features
Clutch Type:
Constant mesh, 6-speed
Clutch Operation:
Wet, multiple-disc
Lubrication
Transmission Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified
📐 Dimensions
Exterior
Length:
2,135 mm (84.1 in)
Width:
760 mm (29.9 in)
Height:
1,165 mm (45.9 in)
Wheelbase:
1,475 mm (58.1 in)
Weights
Dry Weight:
Approx. 214 kg (472 lbs)
Wet Weight:
Approx. 233 kg (514 lbs) (fully fueled)
Fuel
Fuel Tank Capacity:
21 liters (5.5 US gal)
🛡️ Safety Features
Passive Features
Braking System:
Dual 298mm hydraulic disc front brakes, Single 267mm hydraulic disc rear brake
Tires Front:
120/70ZR17M/C (58W)
Tires Rear:
180/55ZR17M/C (73W)
💡 Technology Features
Infotainment
Infotainment System:
Basic analog gauges (speedometer, tachometer, fuel gauge, temperature gauge), indicator lights.
Driver Assistance
Driver Assistance Features:
N/A (no electronic rider aids like ABS or traction control on this model)
Lighting
Headlight Type:
Halogen
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 6,000 km (3,700 miles) or 6 months
Air Filter Cleaning:
Every 6,000 km (3,700 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Fluid Specifications
Engine Oil Capacity W Filter:
3.2 L (3.4 US qt)
Coolant Type:
Permanent Antifreeze/Coolant, Yamaha Super Coolant (or equivalent), 50/50 mixture with distilled water
Brake Fluid Type:
DOT 4
Known Issues
Common Issues:
Carburetor synchronization can drift, leading to rough idling; occasional stator failures reported; fuel level sensor can be prone to issues.
Repair Solutions:
Regular carburetor balancing and cleaning addresses idling issues; aftermarket or OEM stator replacements are available for electrical faults.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha Motor Company, established in 1955, renowned for performance motorcycles, including legendary sportbikes and naked bikes.
Model Evolution
Evolution:
The FZS1000 Fazer was introduced as a sport-touring variant of the FZ1, offering a more comfortable riding position and fairing for improved wind protection, while retaining the powerful inline-four engine.
Production
Production Period:
2001-2005 (FZS1000 Fazer, first generation)
🏆 Awards & Recognition
Recognitions
Recognition Type:
Sport-touring capability, praised for its powerful engine and comfortable ergonomics for its class at the time of release.
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