Yamaha Yzf-r1s Yzf-r1sc 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YZF-R1S / YZF-R1SC Year: 2004 Generation Model Generation: Second Generation (2004-2006) Codes Chassis Code: RN09 👋 Introduction Market Position Segment: High-performance Supersport Motorcycle...

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Tipo: Motocicletas

Proveedor:

SKU: 66208

Etiquetas: 2004 Misc Motorcycle Motorcycles Yamaha Yzf-r1s Yzf-r1sc

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YZF-R1S / YZF-R1SC

Year:

Generation

Model Generation:

Second Generation (2004-2006)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

High-performance Supersport Motorcycle

Target Audience:

Enthusiasts, DIY mechanics, and professional technicians working on Yamaha YZF-R1 models.

Competitive Analysis

Key Competitors:

Honda CBR954RR Fireblade, Suzuki GSX-R1000 K4, Kawasaki ZX-10R Ninja, Ducati 999.

Key Features

Performance Focus:

Emphasis on power, handling, and track-day capability.

Engineering Philosophy:

Yamaha's 'Kando' philosophy, aiming for emotional engagement and advanced technology.

Manual Utility

Value Proposition:

Cost-effective alternative to dealership service, enabling owners to perform their own maintenance and repairs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Included Variants:

YZF-R1S, YZF-R1SC

Page Count

Estimated Page Count:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

File Format

File Type:

Searchability:

Typically searchable text, allowing for quick access to specific information.

Print Quality

Quality:

High-resolution scans, ensuring clarity of text and diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive engine disassembly, assembly, diagnostics, and tuning for all components including crankshaft, pistons, valves, camshafts, and lubrication system.

Fuel System:

Detailed coverage of the fuel injection system (FI), throttle bodies, fuel pump, injectors, pressure regulator, and emissions control.

Transmission:

Complete service and repair for the 6-speed gearbox, clutch operation, gearbox internals, and shift mechanism.

Chassis Suspension:

In-depth procedures for front fork (USD) disassembly, service, adjustment, and rear shock absorber service and replacement. Includes swingarm and linkage maintenance.

Brakes:

Complete service for front and rear brake systems, including caliper overhaul, master cylinder service, brake line replacement, and bleeding procedures.

Electrical System:

Extensive coverage of wiring diagrams, component testing, ignition system, charging system (stator, regulator/rectifier), battery service, lighting, and starter system.

Cooling System:

Radiator, fan, coolant, thermostat, and water pump service and replacement procedures.

Exhaust System:

Information on exhaust manifold, catalytic converter (if applicable), and muffler service and replacement.

Bodywork:

Fairing removal and installation, seat, fuel tank, and minor body panel adjustments.

Procedures Included

Maintenance:

Scheduled maintenance tasks, oil changes, filter replacements, spark plug servicing, chain adjustment, and brake pad inspection.

Troubleshooting:

Diagnostic flowcharts and step-by-step troubleshooting guides for common and intermittent issues across all major systems.

Repair Rebuild:

Detailed instructions for component disassembly, cleaning, inspection, repair, and reassembly for major mechanical and electrical parts.

Diagnostics:

Guidance on using diagnostic tools (if applicable) and interpreting error codes, along with manual diagnostic methods.

Torque Specifications:

Precise torque values for all critical fasteners and bolts throughout the motorcycle.

Technical Depth

Depth Level:

Comprehensive (from routine maintenance to complete engine rebuilds and electrical system diagnostics).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 5-valve per cylinder, inline-four

Displacement:

998 cc

Bore X Stroke:

74.0 mm x 58.0 mm

Compression Ratio:

12.3:1

Performance

Horsepower:

Approx. 172 hp @ 11,000 rpm (claimed)

Torque:

Approx. 107 Nm (79 lb-ft) @ 9,000 rpm (claimed)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (Yamaha Fuel Injection - YFI)

Throttle Control:

Dual throttle valves per cylinder (YS YCC-T - Yamaha Chip Controlled Throttle)

Ignition

Ignition System:

Digital TCI (Transistor Controlled Ignition)

Lubrication

Oil Type:

Yamalube 4R or equivalent motorcycle-specific 10W-40 API SG, JASO MA

🔧 Transmission

Standard

Transmission Type:

Constant mesh 6-speed

Clutch Type:

Wet, multiple disc, slipper clutch

Features

Gear Ratios:

Refer to manual for specific ratios (e.g., 1st: 2.53, 2nd: 1.89, 3rd: 1.55, 4th: 1.33, 5th: 1.16, 6th: 1.00)

Final Drive:

O-ring sealed chain

Fluid Specs

Transmission Oil Type:

Yamalube Hypoid Gear Oil SAE 80 or equivalent

Fluid Capacity

Transmission Oil Capacity:

Approx. 0.85 L (0.89 US qt)

📐 Dimensions

Exterior

Length:

2,085 mm (82.1 in)

Width:

705 mm (27.8 in)

Height:

1,130 mm (44.5 in)

Wheelbase:

1,405 mm (55.3 in)

Ground Clearance:

135 mm (5.3 in)

Weights

Dry Weight:

Approx. 177 kg (390 lbs)

Wet Weight:

Approx. 204 kg (450 lbs)

Fuel Capacity:

18.0 L (4.8 US gal)

Suspension

Front Suspension:

43mm USD (Upright, Down-tube) telescopic fork, adjustable preload, compression, and rebound damping.

Rear Suspension:

Monoshock with adjustable preload, compression, and rebound damping. Link-type suspension.

Wheels Tires

Front Tire Size:

120/70ZR17 M/C (58W)

Rear Tire Size:

190/50ZR17 M/C (73W)

Front Wheel Type:

3.50 x 17 forged aluminum alloy

Rear Wheel Type:

6.00 x 17 forged aluminum alloy

🛡️ Safety Features

Ratings

Safety Features:

While dedicated crash ratings like cars are not applicable, design considerations prioritize rider protection and stability.

Active Features

Braking System:

Radial-mount 4-piston calipers with dual 320mm discs (front), 220mm disc with 2-piston caliper (rear). Braided stainless steel lines.

Lighting:

Multi-reflector halogen headlights, LED tail light.

Passive Features

Frame Construction:

Lightweight aluminum Deltabox frame with optimized rigidity balance.

Ergonomics:

Aggressive, forward-leaning riding posture designed for track performance and aerodynamic efficiency.

💡 Technology Features

Infotainment

Instrumentation:

Digital tachometer, analog-style speedometer readout, gear position indicator, fuel gauge, clock, tripmeters, coolant temperature.

Driver Assistance

Ride Enhancements:

Slipper clutch for smoother downshifts and reduced rear-wheel hop under hard braking.

Connectivity

Diagnostic Port:

Likely includes a diagnostic connector for specialized tools, detailed in the manual for service.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first. Refer to manual for exact recommendation.

Air Filter Inspection:

Inspect every 6,000 km (3,700 miles), clean/replace as needed. Refer to manual.

Spark Plug Replacement:

Replace every 12,000 km (7,500 miles). Refer to manual for specific plug type.

Valve Clearance Check:

Check every 18,000 km (11,000 miles). Refer to manual for precise procedure and clearances.

Fluid Specifications

Coolant Type:

Yamaha's recommended permanent type coolant (50% solution) or equivalent antifreeze.

Brake Fluid:

DOT 4 brake fluid.

Fork Oil:

Yamaha Fork Oil G10 or equivalent (refer to manual for specific type and viscosity).

Known Issues

Common Wear Items:

Clutch plates, brake pads, sprockets and chain, tires, fork seals due to high performance usage.

Potential Failures:

Regulator/rectifier failure (common on many sportbikes of this era), occasional issues with fuel pump or injectors if maintenance is neglected. Manual helps diagnose and repair.

📚 Vehicle History

Brand Heritage

Heritage Motorcycles:

Yamaha has a long and successful history in motorcycle racing and performance sports bikes, dating back to the 1950s. Known for innovation and engineering excellence.

Model Evolution

R1 Lineage:

The YZF-R1 has been Yamaha's flagship supersport since its introduction in 1998, consistently pushing the boundaries of performance and technology.

2004 Updates:

The 2004 model marked a significant redesign for the R1, featuring an all-new chassis, fuel injection, and styling. This generation (RN09) introduced the under-seat exhaust and more aggressive lines.

Production

Manufacturing Location:

Japan

Key Market Regions:

Global release, with significant presence in North America, Europe, and Asia.

🏆 Awards & Recognition

Recognitions

Motorcycle Press:

The R1 series consistently receives accolades from motorcycle publications for its performance, handling, and technological advancements.

Ratings

Performance Rankings:

Frequently ranked among the top supersport motorcycles of its time in comparitive tests.

Certifications

Emissions Compliance:

Designed to meet emissions standards for its model year in various global markets.