Model Segment:
        
        
            High-performance motocross racing motorcycle
        
     
    
        
            Target Audience:
        
        
            Motocross racers, mechanics, DIY enthusiasts
        
     
    
    
        
            Competitors:
        
        
            Yamaha YZ450F, Honda CRF450R, Suzuki RM-Z450, Kawasaki KX450F of the same era
        
     
    
    
        
            Manual Features:
        
        
            Instant download, printable, comprehensive detail, clear explanations, pictorial diagrams
        
     
 
    
    
    
        
            Engine:
        
        
            Comprehensive overhaul, disassembly, assembly, tuning, diagnostics
        
     
    
        
            Fuel System:
        
        
            Carburetor tuning, cleaning, fuel delivery system diagnostics
        
     
    
        
            Ignition System:
        
        
            Spark plug, ignition coil, CDI unit testing and replacement
        
     
    
        
            Cooling System:
        
        
            Radiator, coolant hoses, water pump maintenance and repair
        
     
    
        
            Exhaust System:
        
        
            Muffler, header pipe inspection and replacement
        
     
    
        
            Transmission:
        
        
            Gearbox disassembly, assembly, clutch operation and maintenance
        
     
    
        
            Suspension:
        
        
            Front fork (WP), rear shock absorber (WP), seals, oil changes, adjustments
        
     
    
        
            Brakes:
        
        
            Hydraulic brake systems (front and rear), pad replacement, fluid bleeding, caliper service
        
     
    
        
            Wheels And Tires:
        
        
            Spoke tensioning, rim inspection, tire mounting and balancing
        
     
    
        
            Frame And Bodywork:
        
        
            Chassis inspection, subframe, plastics removal and installation
        
     
    
        
            Electrical System:
        
        
            Wiring diagrams, lighting, battery maintenance, basic electrical troubleshooting
        
     
    
        
            Controls:
        
        
            Throttle, clutch lever, brake lever adjustments and cable replacement
        
     
    
    
        
            Maintenance:
        
        
            Routine servicing, oil changes, filter replacements, chain adjustment
        
     
    
        
            Troubleshooting:
        
        
            Diagnostic procedures for common and uncommon issues
        
     
    
        
            Repair:
        
        
            Component-level repairs, engine rebuilds, suspension overhauls
        
     
    
        
            Disassembly:
        
        
            Step-by-step guides for removing and separating components
        
     
    
        
            Assembly:
        
        
            Detailed instructions for reassembling components
        
     
    
        
            Adjustments:
        
        
            Carburetor jetting, suspension settings, clutch and brake lever play
        
     
    
        
            Installation:
        
        
            Correct installation of new or repaired parts
        
     
    
    
        
            Depth:
        
        
            Comprehensive, from basic maintenance to complete engine rebuilds
        
     
    
        
            Detail Level:
        
        
            Step-by-step procedures, pictorial diagrams, exploded views, photos
        
     
    
        
            Special Tools:
        
        
            Reference to required special tool numbers and illustrations of their use
        
     
    
        
            Service Data:
        
        
            Specifications, tolerances, wear limits, torque values
        
     
 
    
    
    
        
            Engine Type:
        
        
            4-stroke, single-cylinder, liquid-cooled
        
     
    
        
            Displacement:
        
        
            Approximately 450cc (specific bore/stroke not provided)
        
     
    
        
            Bore X Stroke:
        
        
            Not explicitly stated in product information
        
     
    
        
            Valve Train:
        
        
            SOHC or DOHC, typically with 4 valves (specific configuration not provided)
        
     
    
    
        
            Horsepower:
        
        
            Likely in the 50-55 HP range for this era (specific figures not provided)
        
     
    
        
            Torque:
        
        
            Not explicitly stated in product information
        
     
    
    
        
            Fuel Delivery:
        
        
            Carburetor (likely Keihin FCR or similar)
        
     
    
        
            Fuel Type:
        
        
            Unleaded gasoline
        
     
    
    
        
            Oil Type Specification:
        
        
            Refer to manual for specific KTM-approved oil viscosity (e.g., Motorex)
        
     
    
    
 
    
    
    
        
            Infotainment Features:
        
        
            N/A (Competition motocross bike, no infotainment systems)
        
     
    
    
        
            Driver Assistance Features:
        
        
            N/A (Competition motocross bike, no driver assistance systems)
        
     
    
    
        
            Connectivity Features:
        
        
            N/A (Competition motocross bike, no connectivity features)
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Refer to manual; typically after every 10-15 hours of riding for motocross use.
        
     
    
        
            Air Filter Cleaning:
        
        
            Frequent cleaning recommended, especially in dusty conditions; refer to manual.
        
     
    
        
            Chain Lubrication Adjustment:
        
        
            Regular checks and adjustments crucial for performance and longevity.
        
     
    
    
        
            Coolant Type:
        
        
            Specific coolant mixture as per KTM recommendations (e.g., 50/50 ethylene glycol and distilled water).
        
     
    
        
            Brake Fluid Type:
        
        
            DOT 4 hydraulic brake fluid.
        
     
    
        
            Transmission Oil Type:
        
        
            Specific manual gearbox oil, or potentially a shared oil with the engine, depending on internal design; consult manual.
        
     
    
    
        
            Common Wear Items:
        
        
            Clutch plates, piston rings, valve guides, fork seals, wheel bearings, swingarm bearings
        
     
    
        
            Potential Trouble Spots:
        
        
            Carburetor jetting sensitivity to altitude/temperature, cooling system effectiveness under extreme load