Model Segment:
High-performance motocross racing motorcycle
Target Audience:
Motocross racers, mechanics, DIY enthusiasts
Competitors:
Yamaha YZ450F, Honda CRF450R, Suzuki RM-Z450, Kawasaki KX450F of the same era
Manual Features:
Instant download, printable, comprehensive detail, clear explanations, pictorial diagrams
Engine:
Comprehensive overhaul, disassembly, assembly, tuning, diagnostics
Fuel System:
Carburetor tuning, cleaning, fuel delivery system diagnostics
Ignition System:
Spark plug, ignition coil, CDI unit testing and replacement
Cooling System:
Radiator, coolant hoses, water pump maintenance and repair
Exhaust System:
Muffler, header pipe inspection and replacement
Transmission:
Gearbox disassembly, assembly, clutch operation and maintenance
Suspension:
Front fork (WP), rear shock absorber (WP), seals, oil changes, adjustments
Brakes:
Hydraulic brake systems (front and rear), pad replacement, fluid bleeding, caliper service
Wheels And Tires:
Spoke tensioning, rim inspection, tire mounting and balancing
Frame And Bodywork:
Chassis inspection, subframe, plastics removal and installation
Electrical System:
Wiring diagrams, lighting, battery maintenance, basic electrical troubleshooting
Controls:
Throttle, clutch lever, brake lever adjustments and cable replacement
Maintenance:
Routine servicing, oil changes, filter replacements, chain adjustment
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Repair:
Component-level repairs, engine rebuilds, suspension overhauls
Disassembly:
Step-by-step guides for removing and separating components
Assembly:
Detailed instructions for reassembling components
Adjustments:
Carburetor jetting, suspension settings, clutch and brake lever play
Installation:
Correct installation of new or repaired parts
Depth:
Comprehensive, from basic maintenance to complete engine rebuilds
Detail Level:
Step-by-step procedures, pictorial diagrams, exploded views, photos
Special Tools:
Reference to required special tool numbers and illustrations of their use
Service Data:
Specifications, tolerances, wear limits, torque values
Engine Type:
4-stroke, single-cylinder, liquid-cooled
Displacement:
Approximately 450cc (specific bore/stroke not provided)
Bore X Stroke:
Not explicitly stated in product information
Valve Train:
SOHC or DOHC, typically with 4 valves (specific configuration not provided)
Horsepower:
Likely in the 50-55 HP range for this era (specific figures not provided)
Torque:
Not explicitly stated in product information
Fuel Delivery:
Carburetor (likely Keihin FCR or similar)
Fuel Type:
Unleaded gasoline
Oil Type Specification:
Refer to manual for specific KTM-approved oil viscosity (e.g., Motorex)
Infotainment Features:
N/A (Competition motocross bike, no infotainment systems)
Driver Assistance Features:
N/A (Competition motocross bike, no driver assistance systems)
Connectivity Features:
N/A (Competition motocross bike, no connectivity features)
Oil Change Interval:
Refer to manual; typically after every 10-15 hours of riding for motocross use.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions; refer to manual.
Chain Lubrication Adjustment:
Regular checks and adjustments crucial for performance and longevity.
Coolant Type:
Specific coolant mixture as per KTM recommendations (e.g., 50/50 ethylene glycol and distilled water).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Transmission Oil Type:
Specific manual gearbox oil, or potentially a shared oil with the engine, depending on internal design; consult manual.
Common Wear Items:
Clutch plates, piston rings, valve guides, fork seals, wheel bearings, swingarm bearings
Potential Trouble Spots:
Carburetor jetting sensitivity to altitude/temperature, cooling system effectiveness under extreme load