Mitsubishi LANCER EVOLUTION EVO 9 IX Service Repair Workshop Manual 2005 2006 2007

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Nickname: Evo 9 Codes Platform: Mitsubishi GS platform (derived from Lancer C10/C60/C70) Chassis Code: CT9A 👋 Introduction Market Position Segment:...

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Tipo: Coches

Proveedor:

SKU: 250622

Etiquetas: 2005 2006 2007 Car Cars EVO 9 IX LANCER EVOLUTION Misc Mitsubishi

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Descripción

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution IX

Nickname:

Evo 9

Codes

Platform:

Mitsubishi GS platform (derived from Lancer C10/C60/C70)

Chassis Code:

👋 Introduction

Market Position

Segment:

Performance Compact Sedan / Rally Homologation Special

Reputation:

Legendary performance, rallying heritage, advanced drivetrain technology.

Competitive Analysis

Key Competitors:

Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R (performance variants)

Key Features Vehicle

Performance Focus:

All-wheel drive, turbocharged engine, advanced differentials, potent braking system.

Rally Heritage:

Direct descendant of Mitsubishi's World Rally Championship (WRC) lineage.

Key Features Manual

Value Proposition:

Essential resource for owners and technicians seeking accurate, detailed repair and maintenance information.

📋 Manual Details

Coverage Areas

Years Covered:

2005, 2006, 2007

Page Count

Estimated Pages:

Approx. 2000-3000+ pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Factory Service Manual / Workshop Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, potentially searchable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, repair (4G63 MIVEC)

Engine Electrical:

Ignition system, fuel injection system, emission control system, starter, alternator, sensors

Fuel System:

Fuel pump, injectors, fuel lines, EVAP system

Cooling System:

Radiator, water pump, thermostat, cooling fan operation

Lubrication System:

Oil pump, oil passages, oil filter replacement

Transmission Manual:

6-speed manual transmission (Type-MR), clutch system, flywheel

Transmission Automatic:

Not applicable to standard Evo 9 models covered by this manual

Drivetrain Awc:

Active Center Differential (ACD), Super Active Yaw Control (S-AYC), propeller shaft, driveshafts, differentials

Suspension Front:

MacPherson struts, control arms, anti-roll bar, wheel bearings

Suspension Rear:

Multi-link independent suspension, shock absorbers, springs, anti-roll bar

Steering:

Power steering system, steering rack, steering column

Brakes Front:

Brembo 4-piston calipers, ventilated discs, ABS system

Brakes Rear:

Brembo 2-piston calipers, ventilated discs, ABS system

Body Exterior:

Body panels, doors, hood, trunk, bumpers, fenders, aerodynamic components

Body Interior:

Seats, dashboard, trim panels, airbags, interior lighting

Electrical Body:

Lighting system (headlights, taillights, interior), power windows, central locking, mirrors, wipers, horn

HVAC:

Air conditioning system, heater, climate control

Safety Systems:

Airbags (driver, passenger, side), seat belts, SRS system

Diagnostics:

OBD-II troubleshooting, diagnostic trouble codes (DTCs), sensor data interpretation

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks, spark plug replacement, timing belt/chain inspection

Engine Repair:

Head gasket replacement, piston ring replacement, valve stem seals, turbocharger inspection and repair

Transmission Repair:

Gearbox overhaul, synchronizer replacement, clutch replacement, differential servicing

Brake Service:

Brake pad and rotor replacement, caliper service, brake fluid bleeding, ABS component testing

Suspension Repair:

Shock absorber replacement, spring replacement, bushing replacement, wheel alignment specifications

Electrical Diagnostics:

Wiring diagrams, component testing, fuse and relay identification, ECU diagnostics

Bodywork Repair:

Panel alignment, dent repair, rust prevention, glass replacement

HVAC Service:

Refrigerant handling, component replacement (compressor, condenser), leak detection

Troubleshooting:

Symptom-based diagnostic flowcharts for various issues

Torque Specifications:

Detailed torque values for all critical fasteners

Technical Depth

Depth:

Comprehensive; suitable for DIY mechanics and professional technicians. Covers everything from routine maintenance to major component overhauls.

Diagnostics Level:

Advanced diagnostics, including electronic system troubleshooting and component testing procedures.

Rebuild Procedures:

Detailed procedures for complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Typically searchable text within PDF for quick access to information.

Print Quality

Print Recommendation:

Printable on standard office printers. High-resolution images and diagrams.

Binding Type

Digital Binding:

N/A (Digital Format)

Paper Type

Digital Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63 MIVEC

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, turbocharged with intercooler

Displacement:

2.0 Liters (1997 cc)

Performance

Horsepower:

286 hp @ 6500 rpm (approx. varies by region/spec)

Torque:

289 lb-ft @ 3500 rpm (approx. varies by region/spec)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control)

Fuel Type:

Unleaded Premium (91+ Octane recommended)

Cooling System

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based)

Lubrication System

Oil Type:

Synthetic SAE 5W-40 or 10W-40 (check manual for specific conditions)

Oil Capacity:

Approx. 4.5 Liters (4.8 US quarts) with filter change

🔧 Transmission

Standard

Type:

6-Speed Manual Transmission (Getrag Type-MR)

Optional

Type:

Not applicable for Evo 9 (all featured manual transmission)

Features

Awc Integration:

Integrated with ACD (Active Center Differential) and S-AYC (Super Active Yaw Control)

Fluid Specifications

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 synthetic gear oil (check manual for specific Mitsubishi recommendation)

Clutch

Type:

Hydraulically actuated, multi-plate wet clutch (ACD) and single dry plate clutch

📐 Dimensions

Exterior

Length:

4490 mm (176.8 in)

Width:

1770 mm (69.7 in)

Height:

1450 mm (57.1 in)

Wheelbase:

2625 mm (103.3 in)

Weights

Curb Weight:

Approx. 1400-1450 kg (3086-3197 lbs) depending on trim and options

Wheels Tires

Wheel Size:

17 x 8.0 inch alloy (standard), 17 x 8.5 inch alloy (optional/performance trims)

Tire Size:

235/45R17 (standard), 235/40R18 (optional/performance trims)

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

🛡️ Safety Features

Ratings

NHTSA Ratings:

Information may vary by region and specific crash test protocols for the era. Generally considered a safe vehicle for its class.

Active Features

Traction Control:

Yes, integrated with AYC and ACD systems

Yes, 4-wheel Anti-lock Braking System with EBD (Electronic Brakeforce Distribution)

Passive Features

Airbags:

Driver, Passenger, Side Impact Airbags (SRS)

Seat Belts:

3-point front and rear seat belts with pretensioners

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD stereo system, often with Rockford Fosgate premium option. Aux input may vary by market.

Driver Assistance

Drivetrain Modes:

Driver-selectable modes for ACD (Tarmac, Gravel, Snow) influencing torque distribution.

Connectivity

Bluetooth:

Typically not standard on most Evo 9 models of this era, but aftermarket solutions were common.

Instrumentation

Gauges:

Comprehensive dashboard with tachometer, speedometer, boost gauge, oil pressure, and water temperature gauges.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, especially under spirited driving conditions.

Engine Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type (standard or platinum/iridium).

Timing Belt Chain Inspection:

The 4G63 uses a timing belt. Inspection and replacement typically recommended around 60,000-90,000 miles (96,000-144,000 km). Manual will specify.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for precise specification)

Power Steering Fluid:

Dexron III ATF or equivalent power steering fluid (verify with manual)

Known Issues

Head Gasket:

While improved over earlier Evos, high-performance use can stress head gaskets. Regular coolant level checks are vital.

Rear Differential:

S-AYC pump and related components can require maintenance or rebuilding over time.

Turbocharger:

Proper warm-up and cool-down procedures are critical to turbo longevity. Check for oil leaks and boost leaks.

Clutch:

Wear is dependent on driving style. Regular inspection for slipping and proper engagement is advised.

📚 Vehicle History

Brand Heritage

Rally History:

Mitsubishi's deep roots in the World Rally Championship (WRC) with multiple manufacturer and driver titles, directly influencing the Lancer Evolution line.

Model Evolution

Evolution Series:

The Evo 9 is the ninth iteration of the legendary Lancer Evolution, building upon the successful Evo VIII platform.

Key Advancements Evo9:

MIVEC engine technology, updated turbocharger, improved ACD and S-AYC systems, revised aerodynamics, and interior enhancements.

Production

Production Years Evo9:

2005-2007

Manufacturing Location:

Mizushima Plant, Kurashiki, Okayama, Japan

🏆 Awards & Recognition

Recognitions

Performance Accolades:

Consistently praised in automotive press for its handling, performance, and rally-bred capabilities. Often featured in 'best driver's car' lists.

Rally Homologation:

As a homologation special, its existence is tied directly to qualifying Mitsubishi for WRC competition, a significant accolade in itself.