Target Audience:
Do-it-yourself-ers and experienced mechanics seeking professional repair information.
Manual Content:
Detailed illustrations, step-by-step instructions, comprehensive coverage of all major vehicle systems.
Cost Effectiveness:
Inexpensive way to keep the vehicle working properly and reduce reliance on dealership service costs.
Preview Availability:
Available via a preview button for select pages.
General Information:
Characteristics, Tooling, Pre-Delivery Checks, Time Adjustments
Maintenance:
Scheduled Maintenance, Fluid Checks and Replacements, Filter Replacements, Tire Maintenance
Engine:
Engine Removal from Vehicle, Engine Specifications, Engine Overhaul Procedures, Cylinder Head, Piston, Crankshaft, Valves
Fuel System:
Fuel Injection System (EFI), Fuel Pump, Injectors, Throttle Body, Fuel Lines
Cooling System:
Radiator, Coolant Pump, Thermostat, Hoses, Fan
Electrical System:
Wiring Diagrams, Battery, Starter Motor, Alternator/Generator, Ignition System, Lighting, Instrumentation, Sensors
Braking System:
Front Brake Calipers, Rear Brake Caliper, Brake Discs, Brake Lines, Master Cylinders, Bleeding Procedures, ABS (if applicable)
Suspension:
Front Fork Assembly (Telescopic), Rear Shock Absorber(s), Swingarm, Bushings, Bearings
Chassis:
Frame, Bodywork Panels, Seat, Handlebars, Footpegs, Luggage Rack (if applicable)
Diagnostic Procedures:
Troubleshooting guide for common issues, fault code interpretation (if applicable)
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Assembly Disassembly:
Complete disassembly of the machine
Depth Of Information:
Detailed illustrations, step-by-step instructions, comprehensive coverage for DIY and professional mechanics
Image Quality:
High-resolution, clear images and diagrams
Text Searchability:
Likely searchable text within the PDF document
Binding:
Not applicable (PDF Download)
Paper Type:
Not applicable (PDF Download)
Engine Displacement:
460cc (approximate, based on Gilera Nexus 500 specifications)
Engine Type:
Single-cylinder, 4-stroke, Liquid-cooled
Bore X Stroke:
Specifics available in manual (typically around 95mm x 83mm for this engine).
Valve Train:
SOHC, 4 valves per cylinder (typical for this engine)
Horsepower:
Typically around 34-37 HP, exact figures in manual.
Torque:
Specific figures available in manual.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Recommended Oil Viscosity:
Refer to manual for exact specification (e.g., SAE 10W-40 or 15W-50 is common).
Oil Capacity:
Specific oil capacity in manual.
Overall Length:
Specific dimensions in manual.
Overall Width:
Specific dimensions in manual.
Seat Height:
Specific dimensions in manual.
Dry Weight:
Approximately 190-200 kg, exact figure in manual.
Gross Vehicle Weight Rating:
Specific GVWR in manual.
Front Tire Size:
Typically 120/70-14, refer to manual for exact specification.
Rear Tire Size:
Typically 160/60-15, refer to manual for exact specification.
Instrument Cluster:
Digital and analog displays for speed, RPM, fuel, temperature, etc.
ABS:
Anti-lock Braking System (if equipped).
Headlight Type:
Halogen or HID headlights depending on original specification.
Oil Change Interval:
Refer to manual for specific mileage/time intervals (e.g., every 5,000-7,500 km).
Air Filter Replacement:
Refer to manual for specific intervals.
Spark Plug Replacement:
Refer to manual for specific intervals.
Coolant Type:
Refer to manual for specific coolant type (typically ethylene glycol based).
Brake Fluid Type:
Refer to manual for specific brake fluid type (DOT 4 is common).
Common Wear Items:
Drive belt wear, suspension component wear, brake pad wear, potential electrical connector issues (typical for scooters of this age).
Manufacturer Origin:
Gilera is an Italian manufacturer with a long history in motorcycle production.
Nexus Series Introduction:
The Gilera Nexus series was introduced as a premium maxi-scooter designed for comfort and performance.
Manufacturing Location:
Likely manufactured in Italy.
