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Yamaha T135 2005-2009 Factory Service Repair Manual Pdf

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This manual covers the T135, also known by its chassis code LC135, a popular entry-level sport underbone motorcycle produced from 2005 to 2009. The T135 is renowned for its reliable...
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Tipo: Motorcycle
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SKU: 144449
Yamaha T135 2005-2009 Factory Service Repair Manual Pdf
This manual covers the T135, also known by its chassis code LC135, a popular entry-level sport underbone motorcycle produced from 2005 to 2009. The T135 is renowned for its reliable 135cc, 4-stroke, liquid-cooled engine, delivering sporty performance and excellent fuel efficiency, making it an ideal choice for commuters and new riders. Its underbone design, combined with a 4-speed automatic clutch transmission and chain drive, offers a practical and engaging riding experience. The vehicle's engineering emphasizes durability and ease of use, contributing to its widespread appeal in various global markets. This comprehensive factory service manual provides in-depth information for the maintenance, repair, and troubleshooting of the T135. It covers all essential systems, including the engine, cooling, fuel, ignition, transmission, chassis, brakes, and electrical systems. Detailed procedures for routine and scheduled maintenance, component overhauls, and diagnostic steps are included, alongside critical technical specifications and torque values. This manual is an indispensable resource for owners, mechanics, and technicians, ensuring the T135 remains in optimal working condition and is serviced with factory-level accuracy.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Generation:
First Generation
Chassis Code:
LC135
Codes
Engine Code Identifier:
Refer to engine section for specific codes
👋 Introduction
Market Position
Vehicle Segment:
Entry-level sport underbone/motorcycle.
Target Audience:
Commuters, young riders, and budget-conscious enthusiasts seeking practical and sporty performance.
Competitive Analysis
Key Competitors:
Honda Wave series, Suzuki Raider series, other 130-150cc underbones in Asian markets.
Key Features
Manual Advantage:
Provides factory-level diagnostic and repair information, identical to what dealers use, enabling accurate and efficient maintenance.
Vehicle Advantage:
Known for its reliable performance, sporty design, and fuel efficiency, making it a popular choice for everyday transportation.
📋 Manual Details
Coverage Areas
Model Years Covered:
2005, 2006, 2007, 2008, 2009
Regional Variations:
Assumed to cover major global markets where the T135 was sold, specifics may vary by regional variant.
Page Count
Estimated Page Count:
Likely between 300-500 pages, typical for comprehensive factory service manuals.
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery Method:
Instant Download Link
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, and repair procedures.
Cooling System:
Radiator, fan, hoses, coolant flow, and related components.
Fuel System:
Carburetor operation, tuning, cleaning, and repair. Fuel tank, lines, and fuel pump (if applicable).
Ignition System:
Spark plug, ignition coil, CDI unit, wiring, and troubleshooting.
Transmission Drivetrain:
Clutch operation, gearbox, final drive, and associated components.
Chassis:
Frame, suspension (front and rear), swingarm, steering system, and wheels.
Brakes:
Brake system components (hydraulic/cable), pad replacement, caliper service, master cylinder, and bleeding procedures.
Electrical System:
Wiring diagrams, lighting system, battery, charging system (stator, rectifier/regulator), starting system, and switches.
Troubleshooting:
Diagnostic procedures for common problems, fault finding, and solutions.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustment, brake adjustments, and fluid level checks.
Scheduled Maintenance:
Periodic checks and adjustments as per Yamaha's service recommendations.
Component Overhaul:
Detailed steps for rebuilding engine components, transmission, and suspension.
Diagnostic Procedures:
Step-by-step guides for identifying and resolving malfunctions.
Torque Specifications:
Precise torque values for all critical fasteners.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic adjustments to complete engine rebuilds, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if the PDF was created with OCR or as a text-based document.
Print Quality
Printability:
Yes, all pages are printable.
Print Resolution:
Standard print quality for digital documents.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Compatibility
Operating Systems:
Compatible with Win/Mac
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
135cc
Bore X Stroke:
Specific dimensions to be detailed in manual, typical for this class.
Cooling System:
Liquid-cooled
Compression Ratio:
Specific ratio to be detailed in manual.
Performance
Horsepower:
Estimated 11-13 HP, exact figures vary by market and tuning.
Torque:
Estimated 10-12 Nm, exact figures vary by market and tuning.
Fuel System
Fuel Delivery:
Carburetor
Carburetor Model:
Likely a Mikuni VM series or similar, specific model in manual.
Fuel Type:
Unleaded gasoline
Ignition
Ignition System Type:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
Specific NGK or Denso part number to be detailed in manual.
🔧 Transmission
Standard
Transmission Type:
Automatic Clutch (Wet, multi-plate)
Gear Selection:
Rotary type, often 4-speed or 5-speed depending on variant.
Features
Clutch Operation:
Automatic centrifugal clutch, actuated by engine RPM.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Specific dimensions in manual (typically around 1900-2000mm).
Overall Width:
Specific dimensions in manual (typically around 700-750mm).
Overall Height:
Specific dimensions in manual (typically around 1000-1050mm).
Weights
Dry Weight:
Specific dry weight in manual (typically around 95-105 kg).
Wet Weight:
Specific wet weight in manual (with fluids).
Fuel Tank Capacity:
Approx. 4.0 Liters (specific value in manual).
Chassis Details
Frame Type:
Underbone type
Wheels Tires
Front Tire Size:
Likely 70/90-17 or similar, specific in manual.
Rear Tire Size:
Likely 80/90-17 or similar, specific in manual.
Wheel Type:
Spoke or cast alloy depending on trim.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the same way as automobiles; focuses on rider safety through vehicle stability and braking performance.
Active Features
Braking System:
Front disc brake, Rear drum or disc brake (depending on variant).
Suspension System:
Telescopic front fork, Swingarm rear suspension.
Passive Features
Lighting System:
Headlight, taillight, turn signals for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable, this is a motorcycle focused on basic transportation and performance.
Driver Assistance
Driver Assistance Features:
Not applicable.
Connectivity
Connectivity Features:
Not applicable.
Lighting
Headlight Type:
Halogen bulb, specific wattage to be listed in manual.
Instrumentation
Instrument Panel:
Analog speedometer, tachometer (on some variants), fuel gauge, and indicator lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-4,000 km or 6 months, refer to manual for exact interval and oil type.
Air Filter Cleaning Replacement:
Check every 2,000 km, clean or replace as needed based on conditions.
Spark Plug Replacement:
Refer to manual for specific interval, often around 10,000-15,000 km.
Valve Clearance Adjustment:
Typically checked/adjusted every 10,000-15,000 km or as per manual's schedule.
Fluid Specifications
Engine Oil Type:
Yamaha Genuine Oil or equivalent SAE 10W-40 API SG or higher, JASO MA certified.
Engine Oil Capacity:
Specific capacity (approx. 0.9-1.0 L without filter, slightly more with filter) to be confirmed in manual.
Coolant Type:
Yamaha Super Coolant or equivalent ethylene glycol-based antifreeze.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid, refer to manual for specific recommendation.
Known Issues
Common Wear Items:
Clutch wear, chain and sprockets, brake pads, tires, and suspension components due to typical usage.
Engine Tuning:
Carburetor jetting and tuning may require adjustment based on altitude, fuel quality, and modifications.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company is a globally recognized manufacturer of motorcycles, scooters, and marine products, known for innovation and performance.
Model Evolution
T135 Introduction:
Introduced in the mid-2000s as a sporty and practical underbone, quickly gaining popularity in Southeast Asian markets.
Key Updates 2005-2009:
Minor styling tweaks, potential improvements in engine tuning and features across these model years. Specific updates would be detailed in the manual.
Production
Manufacturing Locations:
Primarily manufactured in Southeast Asia (e.g., Indonesia, Malaysia, Thailand) by Yamaha's local subsidiaries.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the T135 are not widely documented in the same way as automotive awards, its segment popularity and consistent sales reflect market approval.
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