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Yamaha YP250R X-MAX 2005-2009 Workshop Repair Service Manual

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This workshop repair service manual provides comprehensive information for the YP250R X-MAX, covering model years 2005 through 2009. As the first generation of this sport-scooter, the YP250R X-MAX is renowned...
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Tipo: Motorcycle
Proveedor:
SKU: 57838
Yamaha YP250R X-MAX 2005-2009 Workshop Repair Service ManualYamaha YP250R X-MAX 2005-2009 Workshop Repair Service ManualYamaha YP250R X-MAX 2005-2009 Workshop Repair Service ManualYamaha YP250R X-MAX 2005-2009 Workshop Repair Service Manual
This workshop repair service manual provides comprehensive information for the YP250R X-MAX, covering model years 2005 through 2009. As the first generation of this sport-scooter, the YP250R X-MAX is renowned for its quality engineering and reliable performance, blending comfortable touring capabilities with a distinctive sporty style. Powered by a liquid-cooled, 4-stroke, 249.7 cc engine featuring fuel injection and a V-belt automatic transmission, this scooter is designed for efficient and smooth operation. Its robust frame, effective braking system, and protective fairings contribute to a well-rounded riding experience, upholding a strong heritage in powersports. This manual is meticulously designed to assist owners and professional technicians in all aspects of maintaining and repairing the YP250R X-MAX. It covers a wide array of systems, including the fuel, cooling, engine, clutch, transmission, brakes, suspension, steering, frame, and electrical systems. Detailed procedures for service, maintenance, troubleshooting, diagnostics, disassembly, and assembly are provided, featuring step-by-step instructions, diagrams, and specific notes. With a focus on comprehensive diagnostic and repair information, this manual ensures that users can effectively troubleshoot issues, perform routine maintenance, and conduct complex repairs with accuracy and confidence.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YP250R X-MAX
Model Code:
YP250R
Year:
2005-2009
Codes
Chassis Code:
SG161
Generation
Generation:
First Generation
👋 Introduction
Market Position
Positioning:
High-quality, professional technical manual providing comprehensive service and repair information for Yamaha YP250R X-MAX scooters.
Target Audience:
Owners and technicians seeking to perform maintenance, repairs, and diagnostics on the Yamaha YP250R X-MAX.
Competitive Analysis
Comparison:
Equivalent to factory manuals and manuals used by local service/repair shops. Offers advantages of digital format (searchability, print-on-demand).
Key Features
Features:
Complete and intact, accurate, detailed diagrams and information, troubleshooting guides, electrical system diagnostics, wiring diagrams.
📋 Manual Details
Coverage Areas
Coverage:
All Models/Engines/Trim/Transmissions Types for the specified years
Page Count
Page Count:
Hundreds of pages (estimated based on description)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Electrical System Details:
Detailed coverage of the electrical system including battery, charging system (stator, regulator/rectifier), ignition system, lighting circuits, starter motor, and relevant sensors. Includes wiring diagrams.
Frame And Bodywork:
Details on frame construction, fairing removal and installation, body panel component identification and replacement.
Procedures Included
Procedures:
Service, Maintenance, Troubleshooting, Diagnostics, Repair, Disassembly, Assembly, Cleaning, Reinstalling, Electrical Service Procedures, Wiring Diagrams
Troubleshooting Approach:
Systematic troubleshooting guides for common issues, component testing procedures, diagnostic flowcharts, and electrical system diagnostics are integrated with wiring diagrams.
Component Replacement:
Step-by-step procedures for replacing major components such as the engine, transmission, suspension units, brakes, fuel system components, and electrical parts.
Technical Depth
Depth:
Comprehensive diagnostic, repair, and maintenance information used by professional technicians. Includes detailed substeps, notes, cautions, warnings, and numbered instructions.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Zoom Capabilities
Zoom:
YES
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 4-valve
Displacement:
249.7 cc (250 class)
Bore X Stroke:
74.0 mm x 58.0 mm (typical for this engine family)
Compression Ratio:
10.0:1 (typical)
Engine Design:
Single-cylinder, forward-inclined
Performance
Horsepower:
Approximately 20-22 HP (estimated based on similar models)
Torque:
Approximately 20-22 Nm (estimated based on similar models)
Fuel System
Fuel Delivery:
Fuel Injection (likely with electronic control unit - ECU)
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Clutch Type:
Automatic centrifugal dry clutch
Features
Transmission Features:
V-belt type automatic transmission for smooth acceleration and efficient power delivery.
📐 Dimensions
Exterior
Length:
Approx. 2150 mm (actual dimensions vary slightly by model year)
Width:
Approx. 760 mm (actual dimensions vary slightly by model year)
Height:
Approx. 1390 mm (actual dimensions vary slightly by model year)
Wheelbase:
Approx. 1545 mm
Weights
Dry Weight:
Approx. 160-165 kg (actual weight varies slightly by model year)
Wet Weight:
Approx. 170-175 kg (actual weight varies slightly by model year)
Fuel Tank Capacity:
Approx. 12.0 Liters
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle/Scooter safety ratings are typically not standardized like automobiles)
Active Features
Active Safety:
Disc brakes (front and rear), typically ABS available on some models/markets.
Front Brake Type:
Hydraulic disc brake (typically dual discs on higher trims/specific markets)
Rear Brake Type:
Hydraulic disc brake
Passive Features
Passive Safety:
Robust frame construction, integrated lighting system, protective fairings.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog/digital instrument cluster with speedometer, tachometer, fuel gauge, odometer, trip meter, and indicator lights. No advanced infotainment system.
Driver Assistance
Driver Assistance:
N/A (As this is a scooter, it does not feature automotive-style driver assistance systems).
Connectivity
Connectivity:
N/A (No built-in connectivity features like Bluetooth or Wi-Fi).
Lighting
Lighting System:
Halogen headlight, LED taillight and brake light (typical for the era), turn signals.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km or 6 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Inspect every 5,000 km, replace as needed or at recommended intervals (refer to manual).
Spark Plug Replacement:
Typically every 10,000-15,000 km (refer to manual for exact specification and type).
Belt Replacement:
CVT belt inspection and replacement typically recommended around 20,000-30,000 km, depending on usage (refer to manual).
Fluid Specifications
Engine Oil Type:
Yamaha genuine 4-stroke motorcycle oil or equivalent SAE 10W-40 API SG or higher (refer to manual for precise specification).
Engine Oil Capacity:
Approx. 1.5 Liters (refer to manual for exact capacity).
Coolant Type:
Yamaha-specified coolant or equivalent permanent type antifreeze, mixed 1:1 with distilled water.
Brake Fluid Type:
DOT 4 brake fluid (refer to manual for specific requirements).
Final Drive Oil:
Yamalube Gear Oil or equivalent SAE 80 API GL-4 (refer to manual for exact specification).
Gear Oil Specification:
SAE 80 API GL-4
Known Issues
Common Problems:
Potential for CVT belt wear, occasional electrical connection issues, and standard wear and tear on suspension components with high mileage. (Refer to manual for specific troubleshooting).
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha Motor Company, Ltd. has a long-standing reputation for producing high-quality motorcycles, scooters, and other powersports vehicles.
Model Evolution
Evolution:
The YP250R X-MAX was introduced as a sport-scooter offering, combining performance with comfortable touring capabilities. This generation established the X-MAX lineage with its distinctive styling and capable platform.
Production
Production Location:
Primarily manufactured in Japan and/or other Yamaha global manufacturing facilities.
🏆 Awards & Recognition
Recognitions
Recognitions:
N/A (Specific awards for this model are not readily available, but Yamaha scooters are generally well-regarded for their quality and performance within their segment).
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