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2005-2010 KIA Sportage Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Sportage Generation Code: JE/KM Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Competitive...
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2005-2010 KIA Sportage Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Sportage
Generation Code:
JE/KM
Model Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Competitive Landscape:
Competed against vehicles like the Honda CR-V, Toyota RAV4, Ford Escape, and Nissan Xterra during its production run.
Key Features
Vehicle Appeal:
Offered a blend of SUV practicality, car-like driving dynamics, and affordable pricing.
Generation Highlights:
This generation (JE/KM) marked a significant shift towards a more refined and car-based platform compared to its predecessor.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service and repair for all systems, including year-specific information.
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full coverage including diagnosis, repair, overhaul, specifications, timing, cooling, lubrication, fuel, and emissions.
Transmission:
Manual and Automatic transmission repair, overhaul, diagnosis, fluid specifications, and component replacement.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) system service, including CV joints, differentials, and driveshafts.
Suspension:
Front and rear suspension component diagnosis, replacement, alignment specifications, and shock absorber/strut service.
Steering:
Power steering system diagnosis, repair, fluid specifications, steering rack and linkage service.
Brakes:
Disc and drum brake system service, ABS diagnosis, fluid specifications, component replacement, and bleeding procedures.
Electrical:
Complete electrical system coverage, including wiring diagrams, fuses, relays, lighting, battery, starter, alternator, and diagnostic procedures.
Body:
Body panel repair, door mechanisms, interior trim, glass replacement, and chassis component repair.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component replacement, and climate control.
Emissions:
Emission control systems, oxygen sensors, catalytic converters, EGR systems, and diagnostic trouble codes (DTCs).
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid level checks and top-offs, tire rotations, brake inspections, and general tune-ups.
Troubleshooting:
Systematic diagnostic guides for common and complex issues, including symptom-based troubleshooting trees.
Repair And Overhaul:
Detailed step-by-step instructions for component removal, repair, reassembly, and installation for all major vehicle systems.
Electrical Diagnostics:
Using multimeters, oscilloscopes, and scan tools for electrical system diagnosis and troubleshooting.
Engine Rebuild:
Complete engine overhaul procedures, including piston, ring, bearing, and cylinder head replacement.
Transmission Overhaul:
Detailed instructions for automatic and manual transmission disassembly, inspection, component replacement, and reassembly.
Body Repair:
Procedures for dent removal, panel replacement, rust repair, and seam sealing.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including OBD-II scan tool data interpretation and specific fault code diagnosis.
Specification Accuracy:
Precise torque specifications, clearances, fluid capacities, and timing settings.
Diagrams And Illustrations:
Includes detailed diagrams, schematics, and exploded views for clarity.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality
Printability:
Printable for offline use and shop environments.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L (G4GC) inline-4 gasoline, 2.7L (G6BA) V6 gasoline, 2.0L (D4EA) inline-4 turbodiesel
Performance
2.0L Gasoline Hp:
Approx. 140-150 hp
2.7L V6 Hp:
Approx. 173-175 hp
2.0L Turbodiesel Hp:
Approx. 112-115 hp
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission
Optional
Optional Transmission:
4-speed automatic transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Wheelbase:
Approx. 2630 mm (103.5 in)
Length:
Approx. 4350-4395 mm (171.3-173.0 in)
Width:
Approx. 1800-1810 mm (70.9-71.3 in)
Height:
Approx. 1670-1700 mm (65.7-66.9 in)
Weights
Curb Weight:
Approx. 1450-1650 kg (3197-3638 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (2005 model)
Active Features
Traction Control:
Available Traction Control System (TCS)
Electronic Stability:
Available Electronic Stability Control (ESC)
Passive Features
Airbags:
Front airbags, optional side-impact airbags and side curtain airbags.
Rollover Protection:
Structure designed to resist rollover, with specific features depending on year and trim.
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD stereo systems, often with optional MP3 playback and satellite radio capability. Upgraded Infinity sound systems were available on higher trims.
Navigation:
Optional touchscreen navigation systems were available on some higher trim levels.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Connectivity
Auxiliary Input:
Available auxiliary audio input jack for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to specific model year recommendations).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
100,000 miles (160,000 km) for iridium spark plugs (check specific engine).
Fluid Specifications
Engine Oil Type:
API SM/SN or ILSAC GF-4/GF-5. Viscosity: 5W-20 or 5W-30 (check owner's manual for climate specific recommendations).
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Check for OAT/HOAT compatibility.
Automatic Transmission Fluid:
ATF SP-III (or equivalent approved fluid). Check for specific dipstick markings.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Mounts:
Premature wear of engine mounts, leading to vibration and noise, especially on V6 models.
Wheel Bearings:
Front wheel bearing failures can occur, manifesting as humming or grinding noises.
ABS Sensor Failure:
ABS wheel speed sensor failure can trigger ABS and traction control warning lights.
Power Steering Pump:
Occasional reports of power steering pump leaks or noise.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors, part of the Hyundai Motor Group, has a history dating back to 1944, evolving from a motorcycle manufacturer to a major global automotive player.
Model Evolution
Sportage Introduction:
The Sportage nameplate was first introduced in 1993, with the second generation (JE/KM) debuting in 2004 for the 2005 model year, shifting to a unibody construction.
Production
Manufacturing Locations:
Primarily manufactured in South Korea, with some production in Malaysia and Ecuador.
🏆 Awards & Recognition
Recognitions
Safety Award:
Achieved good safety ratings from the IIHS and NHTSA for its time, with specific results varying by year and testing methodology.
Ratings
Consumer Reports Rating:
Generally received average to above-average ratings for reliability and performance, with some model years excelling in specific areas.
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