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Aprilia Atlantic Sprint 250 2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Sprint Year: 2005 Product Type: Factory Service Repair Manual Generation Model Generation: First Generation (2005-2007) Codes Engine Code: M302M 👋 Introduction Market...
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Tipo: Motocicletas
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SKU: 558076
Aprilia Atlantic Sprint 250 2005 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic Sprint
Year:
2005
Product Type:
Factory Service Repair Manual
Generation
Model Generation:
First Generation (2005-2007)
Codes
Engine Code:
M302M
👋 Introduction
Market Position
Segment:
Premium Maxi-scooter segment, targeting urban commuters and touring riders seeking comfort and performance.
Competitive Analysis
Competitors:
Competed against models such as the Yamaha X-MAX 250, Suzuki Burgman 250, and Honda Forza 250 of the era.
Key Features
Design Philosophy:
Combines sporty aesthetics with practical touring capabilities, featuring a powerful engine for its class and comfortable ergonomics.
Target Audience:
Riders looking for a reliable, well-equipped scooter for daily commuting, inter-city travel, and occasional longer journeys.
Manual Value Proposition
Value For Buyers:
Empowers owners and mechanics with the official factory knowledge to perform all necessary maintenance and repairs, ensuring optimal performance and longevity of the vehicle.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission (CVT), Chassis, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Lighting, Instruments, Bodywork, Plastics, Trim, Maintenance, Troubleshooting, Specifications, Wiring Diagrams.
Page Count
Total Pages:
300+
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and overhaul procedures for cylinder head, valves, piston, connecting rod, crankshaft, and lubrication system.
Fuel And Emission Control:
Fuel injection system (ECU, injectors, fuel pump, pressure regulator), air intake system, evaporative emission control (EVAP), catalytic converter diagnostics.
Ignition System
Ignition System Coverage:
Spark plugs, ignition coils, CDI unit, timing adjustment, troubleshooting ignition faults.
Cooling System
Cooling System Coverage:
Radiator, water pump, thermostat, coolant hoses, fan operation, bleeding procedure, coolant specifications.
Exhaust System
Exhaust System Coverage:
Muffler, exhaust pipe inspection and replacement, catalytic converter function.
Transmission
Transmission Coverage:
Continuously Variable Transmission (CVT) unit inspection, belt replacement, roller replacement, clutch operation, torque converter.
Chassis And Suspension
Chassis Suspension Coverage:
Frame inspection, front fork disassembly and assembly, rear shock absorber and swingarm service, bearing checks.
Brakes
Brakes Coverage:
Front and rear brake caliper overhaul, brake pad replacement, brake disc inspection, brake fluid flush and bleeding, master cylinder service.
Electrical System
Electrical Coverage:
Battery, starter motor, alternator, lighting circuits (headlight, taillight, turn signals), horn, fuses, relays, wiring harness inspection and repair, diagnostic connector.
Instrumentation
Instrumentation Coverage:
Speedometer, tachometer, fuel gauge, indicator lights, dashboard assembly and disassembly.
Bodywork
Bodywork Coverage:
Front fairing, side panels, seat assembly, storage compartment, plastic trim removal and installation, cosmetic repairs.
Procedures Included
Maintenance Procedures:
Regular servicing, oil changes, filter replacements (air, oil, fuel), spark plug replacement, coolant checks, brake fluid checks, chain adjustment (if applicable, though this is a scooter), CVT belt inspection.
Repair Procedures:
Complete engine overhaul, transmission repair, suspension rebuild, brake system repair, electrical system troubleshooting and repair, bodywork repair.
Troubleshooting Guides:
Diagnostic procedures for common starting issues, performance problems, electrical faults, and braking system concerns, often with flowcharts.
Technical Specifications:
Torque values for critical fasteners, fluid capacities, electrical component resistance values, engine clearances, performance data.
Wiring Diagrams:
Comprehensive and detailed wiring schematics for all electrical systems, aiding in fault diagnosis and repair.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers full disassembly and reassembly of major components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Resolution:
High-resolution, clear diagrams and text.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
249.7 cc
Bore X Stroke:
73 mm x 57.8 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
22.4 hp @ 7,500 rpm (approx.)
Torque:
23.7 Nm @ 6,000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:
SAE 10W-40 API SG or higher, JASO MA approved
Oil Capacity:
1.5 Liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Transmission Fluid:
Specific CVT fluid (refer to manual for exact specification, typically a dedicated scooter transmission oil)
Clutch Type:
Centrifugal automatic clutch
📐 Dimensions
Exterior
Length:
2155 mm
Width:
770 mm
Height:
1410 mm (with windscreen)
Wheelbase:
1530 mm
Weights
Dry Weight:
172 kg
Gross Vehicle Weight Rating:
357 kg
Max Load Capacity:
185 kg
Cargo
Underseat Storage:
Sufficient for one full-face helmet and other small items.
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Scooter, no formal crash ratings like cars)
Active Features
Braking System:
Front: Dual hydraulic disc brakes (e.g., 260mm discs). Rear: Hydraulic disc brake (e.g., 240mm disc). Optional ABS may have been available on certain trims.
Lighting:
Halogen headlights, LED taillight, amber turn signals.
Passive Features
Frame Construction:
High-strength steel frame for stability and rider protection.
Handgrips:
Ergonomic and impact-absorbing handgrips.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, fuel gauge, clock, and various indicator lights (oil, battery, turn signals, high beam).
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on some configurations of the Atlantic Sprint 250.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for fault code reading and system analysis.
Lighting
Headlight Type:
Dual Halogen Headlights
🔧 Maintenance
Service Intervals
Initial Service:
First service typically around 600-1000 miles (1000-1500 km), including oil change, filter check, and general inspection.
Regular Maintenance:
Subsequent services at intervals of 3,000-6,000 miles (5,000-10,000 km) or annually, depending on usage. Key items include engine oil, oil filter, air filter, spark plug, CVT belt wear, brake system inspection, and coolant.
Fluid Specifications
Engine Oil Specification:
SAE 10W-40 API SG/SH/SJ JASO MA
Coolant Specification:
Ethylene glycol based antifreeze with corrosion inhibitors (typically a 50/50 mix with distilled water)
Brake Fluid Specification:
DOT 4
Transmission Fluid Specification:
Refer to manual for specific Aprilia-approved CVT fluid
Known Issues
Common Wear Items:
CVT belt wear, roller wear, front fork seals, brake pads, and tires are typical wear items.
Potential Electrical Gremlins:
As with many scooters of this era, occasional issues with electrical connections or components can arise, making the wiring diagrams in the manual invaluable.
Fuel System Maintenance:
Regular cleaning of the fuel injectors and checking the fuel filter are important for optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian motorcycle manufacturer with a rich history in racing and performance-oriented vehicles.
Model Evolution
Atlantic Series:
The Atlantic series represents Aprilia's foray into the maxi-scooter market, offering a blend of comfort, practicality, and performance.
2005 Model Year:
The 2005 Atlantic Sprint 250 marked a significant model in the line-up, featuring the refined 250cc engine and updated styling.
Production
Production Period:
The Atlantic Sprint 250 was produced for several years, with updates occurring throughout its lifecycle.
🏆 Awards & Recognition
Recognitions
General Reputation:
Aprilia scooters are generally recognized for their sporty handling, strong performance, and distinctive Italian design.
Ratings
Rider Reviews:
Often praised for its comfortable ride, stable handling at speed, and powerful engine compared to other 250cc scooters of its time.
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