Arctic Cat 500 500 TBX TRV Auto 2005 PDF Service & Repair Manual Download

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The 500, including its TBX and TRV Auto variants, represents a robust and reliable utility All-Terrain Vehicle from the 2005 model year. Engineered for demanding tasks such as work, hunting,...

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Tipo: Atv

Proveedor:

SKU: 70046

Etiquetas: 2005 500 500 Auto 500 TBX 500 TRV Arctic Cat ATV Misc Powersports

Variantes de producto

Descripción

The 500, including its TBX and TRV Auto variants, represents a robust and reliable utility All-Terrain Vehicle from the 2005 model year. Engineered for demanding tasks such as work, hunting, and general trail riding, these ATVs feature a capable 493cc, 4-stroke, SOHC, liquid-cooled engine, delivering an estimated 30-35 horsepower. The power is managed through an automatic Continuously Variable Transmission (CVT) with selectable high/low range and reverse gears, supported by a 2WD/4WD selectable drive system. With a focus on utility and towing, the TBX and TRV models are designed to handle significant loads, boasting towing capacities typically around 1,050 lbs. This comprehensive service and repair manual provides detailed guidance for maintaining and troubleshooting the 500 series. It covers all major vehicle systems, including engine mechanicals, fuel, cooling, ignition, electrical, transmission, drivetrain, suspension, braking, and steering systems. The manual offers step-by-step procedures for routine maintenance, component repair and overhaul, diagnostic troubleshooting, and includes essential technical specifications, wiring diagrams, and torque values. Its purpose is to empower owners and technicians with the knowledge required for effective upkeep and repair, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

500 / 500 TBX / TRV Auto

Year:

Product Type:

Service & Repair Manual

Format:

PDF Download

👋 Introduction

Market Position

Vehicle Segment:

Utility ATV / All-Terrain Vehicle.

Competitive Analysis

Key Competitors 2005:

Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Prairie.

Key Features

Vehicle Purpose:

Designed for work, hunting, and general trail riding with emphasis on utility and towing capacity (TBX/TRV variants).

Engine Configuration:

Single-cylinder, liquid-cooled engine.

Transmission Type:

Automatic (CVT) with high/low range and reverse.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive repair and service procedures for all major systems.

Page Count

Estimated Page Count:

N/A (Digital PDF)

Manual Type

Manual Classification:

Factory Service Manual (FSM)

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, top-end, bottom-end, timing, seals, gaskets.

Fuel System:

Fuel pump, carburetor/injection system, fuel lines, fuel filter.

Cooling System:

Radiator, water pump, thermostat, coolant, hoses, fan.

Ignition System:

Spark plugs, ignition coils, CDI unit, wiring.

Electrical System:

Starter motor, alternator, battery, lighting, wiring diagrams.

Transmission Drivetrain:

CVT operation, belt replacement, gear reduction box, driveshafts, differentials.

Suspension System:

Front and rear suspension components, shocks, springs, bushings, alignment.

Braking System:

Brake calipers, master cylinder, brake lines, pads, rotors, bleeding procedures.

Steering System:

Handlebars, tie rods, steering linkage, U-joints.

Chassis Frame:

Frame inspection, structural components, mounting points.

Bodywork Panels:

Removal and installation of fenders, body panels, racks.

Accessories And Options:

Information for TBX (Towing Box) and TRV (Towing/Recreation Vehicle) variants, if applicable to the core manual.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication, chain adjustment (if applicable).

Diagnostic Troubleshooting:

Step-by-step guides for identifying and resolving common issues.

Component Repair Overhaul:

Detailed instructions for disassembly, repair, and reassembly of all major components.

Wiring Diagrams:

Complete electrical schematics for troubleshooting and repairs.

Torque Specifications:

Precise torque values for all critical fasteners.

Special Tool Requirements:

Identification of specialized tools needed for specific procedures.

Adjustment Procedures:

Carburetor tuning, brake adjustments, etc.

Technical Depth

Depth Of Coverage:

Intermediate to Expert.

Rebuild Guidance:

Includes guidance for complete engine and transmission rebuilds.

Diagnostic Complexity:

Covers both basic electrical diagnostics and more complex mechanical troubleshooting.

📊 Manual Specifications

File Format

File Type:

Print Quality

Digital Resolution:

High resolution, suitable for on-screen viewing and printing.

Binding Type

Delivery Method:

Digital download, no physical binding.

Paper Type

Material Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, Liquid-Cooled

Engine Displacement:

493cc (approximate)

Bore X Stroke:

91mm x 76.8mm (Typical for this class)

Compression Ratio:

10.4:1 (Typical)

Performance

Horsepower Estimate:

30-35 HP (estimated)

Torque Estimate:

30-35 lb-ft (estimated)

Fuel System

Carburetor Type:

Mikuni BSR42 (Common for this model)

Fuel Capacity:

4.5 gallons (approximate)

Fuel Type:

Unleaded Gasoline (Octane Rating: 87 or higher)

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Optional

Gear Selection:

High, Low, Neutral, Reverse, Park

Features

Drive System:

2WD/4WD selectable with front differential lock.

Transmission Fluid:

CVT Fluid (refer to manual for specific type and capacity)

📐 Dimensions

Exterior

Length:

Approx. 82 inches

Width:

Approx. 46 inches

Height:

Approx. 45 inches

Wheelbase:

Approx. 50 inches

Weights

Dry Weight:

Approx. 650-680 lbs

Towing Capacity:

Typically 1,050 lbs for TBX/TRV models.

Front Rack Capacity:

Typically 90 lbs

Rear Rack Capacity:

Typically 180 lbs (TBX often has a box, check manual for load limits)

🛡️ Safety Features

Ratings

Rollover Protection:

Standard ATV safety considerations apply; handguard/windshield recommended.

Active Features

Braking System Type:

Hydraulic disc brakes (front and rear).

Parking Brake:

Mechanical parking brake (often integrated with transmission shifter).

Passive Features

Lighting:

Headlights, taillight, brake light.

Kill Switch:

Engine kill switch on handlebars.

💡 Technology Features

Infotainment

Dashboard Display:

Basic digital display (speedometer, odometer, fuel gauge, gear indicator).

Driver Assistance

Traction Control:

Connectivity

Usb Ports:

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 100 hours or annually (refer to manual for exact figures).

Air Filter Cleaning Interval:

Every 50 hours or as needed based on operating conditions.

Spark Plug Replacement:

Typically every 100-200 hours or annually.

Cv Belt Inspection Replacement:

Inspect regularly; replacement based on wear and usage, typically around 200-300 hours or if slippage is detected.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 Synthetic (or specified by manual for the season/climate).

Engine Oil Capacity:

Approx. 2.5 quarts (2.4 liters) with filter change (verify with manual).

Coolant Type:

Ethylene Glycol-based Antifreeze (50/50 mix with distilled water).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual).

Gear Reduction Fluid:

GL-5 Gear Oil (verify viscosity and capacity with manual).

Known Issues

Common Wear Items:

CVT belt wear, suspension bushings, tie rod ends, brake pad wear.

Potential Electrical Issues:

Wiring harness issues, starter solenoid failures (common on many ATVs of this era).

Engine Performance Considerations:

Carburetor tuning can be sensitive to altitude and air filter condition.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Arctic Cat is an American manufacturer with a long history in snowmobiles and ATVs.

Model Evolution

Arctic Cat 500 Lineage:

The 500 series represented a significant portion of Arctic Cat's ATV offerings, providing a balance of power and utility.

Tbx And Trv Designation:

TBX (Towing Box) and TRV (Towing/Recreation Vehicle) designations indicate models with enhanced utility and towing features, often with a longer wheelbase or specialized cargo solutions.

Production

Manufacturing Location 2005:

USA (Likely Thief River Falls, Minnesota)

🏆 Awards & Recognition

Recognitions

Industry Awards 2005:

No specific widely publicized awards for this particular model year are readily available, but Arctic Cat models were generally well-regarded for their utility and performance in their class.

Ratings

Consumer Satisfaction General:

Arctic Cat ATVs of this era generally offered good value and durability for their price point.