🏷️ Basic Information

Make:

Arctic Cat

Model:

500 TRV

Year:

2005

Product Type:

Parts Manual

Chassis Code:

Likely specific to Arctic Cat's ATV VIN structure

👋 Introduction

Category:

All-Terrain Vehicle (ATV) Parts Manual

Target Audience:

Owners, technicians, and parts departments of Arctic Cat 500 TRV models

Value Proposition:

Ensures accurate part identification and ordering, saving time and preventing incorrect purchases.

Feature 1:

Comprehensive exploded views of components.

Feature 2:

Detailed schematics of engine assemblies.

Feature 3:

Inclusion of OEM part numbers for precise ordering.

📋 Manual Details

Engine Assemblies:

Exploded views and part numbers for engine components

Vehicle Components:

Most components with exploded views showing location and relationship

Estimated Pages:

Not specified, typical for digital parts manuals to vary significantly based on content

Type:

Parts Catalog / Parts Manual

Language:

English

Format:

PDF Download

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader

📖 Manual Coverage

Engine:

Detailed schematics of engine assemblies, including camshaft, carburetor, fuel injection (potential for EFI variants), crankshaft, conrod, intake, valves, spark plug, piston, cylinder, cylinder head, starter, flywheel, magneto, fuel pump, primary reduction gear, kickstart

Fuel System:

Carburetor components (mixture screw, pilot jet, main jet, slow jet), fuel injection (if applicable), fuel pump

Cooling System:

Radiator, coolant replacement guidance implies coverage of coolant system components

Ignition System:

Magneto, ignition coil, spark plug, rectifier, switches

Electrical System:

Charging system, rectifier, battery, lights (front, rear), fuse, switches, electronic components

Drivetrain:

Drive train components, transmission, primary reduction gear, drive shaft, swingarm, swinger, rear axle

Suspension:

Front forks, triple trees, rear suspension (struts, linkage), swingarm

Brakes:

Brake system components, rotors, pads, hydraulic components

Wheels And Tires:

Tires, wheels

Body And Chassis:

Frame, fenders, plastics, body panels, seat, handlebars, throttle cable, cables

Part Identification:

Primary function: Identifying correct part numbers using exploded views and schematics

Part Ordering:

Facilitates accurate part ordering

Assembly Disassembly:

Visual guidance for component location and relationship aids in assembly/disassembly

Maintenance Assistance:

Helpful for understanding component locations for maintenance tasks (e.g., coolant replace, coolant change, lubrication)

Troubleshooting Aid:

Indirectly aids troubleshooting by identifying specific components and their relationships (e.g., no spark issues)

Depth:

Component-level identification and sourcing

Focus:

Parts identification and procurement; assumes basic mechanical knowledge for component identification

📊 Manual Specifications

Format:

PDF

Searchability:

Likely text-searchable if properly created PDF

Quality:

Dependent on original source, typically good for schematics and part numbers

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Likely a 4-stroke, single-cylinder gasoline engine

Displacement:

Approximately 493cc (common for Arctic Cat 500 models of that era)

Bore X Stroke:

Specific dimensions would be found within detailed schematics if provided

Compression Ratio:

Specific value would be detailed in a service manual, parts manual would focus on components.

Horsepower:

Estimated 25-30 HP range for this displacement and era of ATV.

Torque:

Estimated 28-32 lb-ft.

Fuel Delivery:

Likely Carbureted or potentially Fuel Injected (EFI) depending on exact sub-model. The mention of 'fuel injection' and 'efi' in the index suggests this.

Carburetor Type:

Specific model not detailed, but likely a Keihin or Mikuni CV carb.

Engine Oil Type:

Likely SAE 10W-40 or 20W-50 motorcycle-specific or ATV oil meeting API SG or higher. The mention of 'which engine oil' implies this information is critical.

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.

Oil Capacity:

Typically around 2.5-3.0 liters (2.6-3.2 US quarts) including filter. Exact capacity would be in a service manual.

🔧 Transmission

Transmission Type:

Automatic CVT (Continuously Variable Transmission) with selectable 2WD/4WD and Differential Lock.

Optional Transmission:

N/A

Gear Selection:

High, Low, Reverse, Neutral

Drive Modes:

2WD/4WD selector with front differential lock

Cvt Fluid:

Specific CVT fluid or a suitable ATV transmission fluid, depending on Arctic Cat's specification. Often a proprietary fluid.

📐 Dimensions

Length:

Approx. 83 inches (2108 mm)

Width:

Approx. 46 inches (1168 mm)

Height:

Approx. 47 inches (1194 mm)

Dry Weight:

Approx. 650 lbs (295 kg)

Ground Clearance:

Approx. 10.5 inches (267 mm)

Front Rack Capacity:

Approx. 100 lbs (45 kg)

Rear Rack Capacity:

Approx. 200 lbs (91 kg)

Towing Capacity:

Typically rated at 1050 lbs (476 kg) for this class of ATV.

Front Tire Size:

25 x 8-12

Rear Tire Size:

25 x 10-12

Wheel Bolt Pattern:

Likely 4x110 or 4x115 (standard for many ATVs)

🛡️ Safety Features

Safety Certification:

Not directly applicable in the same way as passenger vehicles; ATVs are designed for off-road use and have inherent safety considerations.

Braking System:

Hydraulic disc brakes front and rear.

Selectable 4Wd:

Aids traction in various terrain.

Chassis Design:

Robust frame construction for off-road durability.

Ergonomics:

Designed for rider control and stability.

💡 Technology Features

Infotainment System:

N/A (Basic Utility ATV, typically no advanced infotainment).

Driver Assistance Features:

Selectable 4WD and differential lock are primary traction and control features.

Connectivity Features:

N/A

🔧 Maintenance

Engine Oil Change:

Typically every 100-150 hours of operation or annually, whichever comes first. This manual would help identify the oil filter part number.

Air Filter Cleaning:

Inspect and clean every 20-40 hours, replace as needed. Manual shows filter location and part number.

Spark Plug Replacement:

Typically every 50-100 hours or annually. Manual provides spark plug part number and type.

Coolant Flush Replace:

Every 2 years or 100-150 hours. Manual confirms radiator and associated part numbers.

Belt Inspection:

Inspect CVT belt for wear and damage at regular intervals (e.g., 50 hours). Manual aids in identifying belt and clutch components.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Gear Oil Type:

Specific gear oil for the differential and final drive, usually SAE 80W-90 or similar.

Common Wear Items:

CVT belt wear, suspension bushings, brake pads, wheel bearings are common wear items on ATVs of this age. Manual provides part numbers for replacements.

Troubleshooting Help:

While not a diagnostic manual, identifying the correct part for a suspected faulty system (e.g., ignition coil, fuel pump) is crucial for troubleshooting.

📚 Vehicle History

Brand:

Arctic Cat has a long history in powersports, particularly snowmobiles, and expanded into ATVs.

Trv Line:

The TRV (Traction, Ride, Versatility) designation signifies a True Hardcore Utility model, often featuring 2-up seating capability or enhanced off-road features.

2005 Context:

2005 was a period of growth and refinement for Arctic Cat's ATV line, focusing on utility and performance.

Manufacturing Location:

Primarily manufactured in Thief River Falls, Minnesota, USA by Arctic Cat.

🏆 Awards & Recognition

Atv Industry Awards:

Specific awards for the 2005 500 TRV are not readily documented, but Arctic Cat's ATV line generally received positive reviews for utility and performance in its class during this period.