Market Segment:
Full-size minivan, family vehicle, versatile people carrier.
Key Competitors:
Honda Odyssey, Toyota Sienna, Nissan Quest, Ford Freestar/Windstar, Chevrolet Venture/Uplander.
Distinctive Features:
Available Stow 'n Go seating (introduced in later models, but Town & Country was a pioneer in flexible seating), extensive cargo space, comfortable ride, optional AWD on some variants, premium interior options.
Target Audience For Manual:
Professional automotive technicians, DIY car enthusiasts, fleet maintenance personnel, and anyone needing in-depth repair and maintenance knowledge for their 2005 Chrysler Town & Country.
Powertrain Systems:
Engine mechanical (3.3L V6, 3.8L V6), fuel system, ignition system, exhaust system, engine electrical, cooling system, lubrication system.
Drivetrain Systems:
Automatic transmission (4-speed 41TE/42LE), transaxle, drive axles, CV joints, differential.
Chassis Systems:
Suspension (front & rear independent), steering system, brake system (front disc, rear drum/disc), ABS.
Electrical Systems:
Body electrical, lighting, instrument cluster, power accessories (windows, locks, mirrors), HVAC controls, audio system, entertainment systems, charging system, starting system, wiring diagrams, fuses, relays, multiplex communication (CAN bus).
Body And Frame:
Body construction, doors, liftgate, sliding doors, interior trim, exterior trim, bumpers, glass, structural components.
Climate Control HVAC:
Air conditioning, heating, ventilation, climate control modules, refrigerant system (R-134a), blower motor, heater core, A/C compressor.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid level checks and top-offs, lubrication, tire rotation, spark plug replacement, battery service.
Repair Procedures:
Engine repair and overhaul, transmission service and rebuild, brake component replacement, suspension and steering component replacement, electrical component diagnosis and repair, body panel repair, HVAC system service.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble code (DTC) interpretation, scan tool usage, system-specific diagnostic flowcharts.
Installation Procedures:
Component removal and installation for all major parts and systems, accessory installation guidelines.
Wiring Diagrams:
Detailed electrical wiring diagrams for all systems are included, essential for diagnosing electrical faults.
Troubleshooting Charts:
Systematic troubleshooting charts and diagnostic flowcharts for identifying and resolving common and complex issues.
Wheel Alignment Specifications:
Front and rear wheel alignment specifications and procedures.
Technical Depth:
Extensive, covering basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork procedures. Suitable for professional technicians and experienced DIYers.
Searchable Text:
Yes, PDF is typically text-searchable, allowing quick access to specific topics or part numbers.
Print Quality:
High-resolution scans of original factory documents, ensuring clarity of text, diagrams, and images for printing.
Diagrams And Illustrations:
High-quality, clear diagrams, schematics, and step-by-step illustrations for procedures.
Binding Type:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
Engine Option 1:
3.3L (3301cc) OHV V6 (EGA)
Engine Option 1 Horsepower:
180 hp @ 5000 rpm
Engine Option 1 Torque:
205 lb-ft @ 3700 rpm
Engine Option 2:
3.8L (3778cc) OHV V6 (GSA)
Engine Option 2 Horsepower:
205 hp @ 5200 rpm
Engine Option 2 Torque:
235 lb-ft @ 4000 rpm
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Control Module:
Various NGC (Next Generation Controller) modules
Emissions Systems:
Coverage of EGR system, catalytic converter, evaporative emission control system (EVAP).
Wheelbase:
119.2 inches (3028 mm)
Length:
198.9 inches (5052 mm)
Width:
78.5 inches (1994 mm)
Height:
68.7 inches (1745 mm)
Track Width Front:
Approx. 63.4 inches (1610 mm)
Track Width Rear:
Approx. 64.0 inches (1626 mm)
Curb Weight Minimum:
Approx. 4,500 lbs (2041 kg) for FWD models
Gross Vehicle Weight Rating Gvwr:
Approx. 5,800 - 6,000 lbs (2630 - 2722 kg) depending on configuration
Towing Capacity:
Up to 3,800 lbs (1724 kg) when properly equipped with tow package.
Cargo Volume Max:
Approx. 140.5 cubic feet (3978 L) with second and third rows folded/removed.
Cargo Volume Behind 3Rd Row:
Approx. 38.0 cubic feet (1076 L)
NHTSA Frontal Driver Rating 2005:
5-star
NHTSA Frontal Passenger Rating 2005:
5-star
NHTSA Side Driver Rating 2005:
4-star
NHTSA Side Rear Passenger Rating 2005:
4-star
NHTSA Rollover Rating 2005:
4-star (with 2WD)
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Program (ESP - optional on some trims).
ABS System Type:
Bosch 5.3 ABS system (common for this era).
Passive Safety Features:
Advanced Multi-Stage Front Airbags, Supplemental Side Curtain Airbags (optional), Seatbelt pretensioners, LATCH child seat anchors.
Infotainment Options:
Optional DVD Entertainment System, premium audio systems, rear-seat video screens, Uconnect (introduced in later years of this generation).
Driver Assistance Features:
Rear parking assist (optional), Remote Start System (optional).
Connectivity Features:
Sirius Satellite Radio (optional), Aux Input for audio (later models).
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic blend or full synthetic oil. Conventional oil may require 3,750 miles (6,000 km) intervals.
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or typically around 30,000 miles (48,000 km).
Spark Plug Replacement 3.3L:
Typically every 100,000 miles (160,000 km) with original equipment (long-life platimum/iridium plugs).
Spark Plug Replacement 3.8L:
Typically every 100,000 miles (160,000 km) with original equipment (long-life platimum/iridium plugs).
Transmission Fluid Service:
Inspect every 15,000 miles (24,000 km), service every 30,000-60,000 miles (48,000-96,000 km) depending on driving conditions.
Engine Oil Specification:
SAE 5W-30 (API certified,ILSAC GF-3 or GF-4) for both 3.3L and 3.8L engines.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (OAT is NOT recommended), typically orange or yellow color. Mopar OAT is acceptable if indicated for this generation.
Power Steering Fluid Type:
Mopar Power Steering Fluid or equivalent (check specific vehicle requirements).
Power Steering Fluid Capacity:
Approx. 1.3 quarts (1.2 liters)
Common Issues Powertrain:
Transmission solenoid issues, potential for head gasket leaks (less common on these engines than some others), EGR valve issues, spark plug blowout (especially early models).
Common Issues Chassis:
Wheel bearing failures, tie rod end wear, alternator failure, HVAC blower motor resistor failure, power sliding door mechanism issues, interior rattling and trim noise.
Common Issues Electrical:
Instrument cluster failures (e.g., dead gauges), HVAC control module failures, door lock actuator issues, CAN bus communication errors.
Chrysler Minivan Legacy:
Chrysler pioneered the minivan segment with the Dodge Caravan/Plymouth Voyager in the mid-1980s, establishing the benchmark for family transport.
Rg Generation Introduction:
The RG generation was introduced for the 2001 model year, representing a significant redesign and evolution of Chrysler's minivan platform.
2005 Model Year Updates:
Minor updates for 2005 included refreshed styling, updated interior features, and potentially new option packages. The core engineering remained largely consistent with the RG generation.
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada
