Segment:
        
        
            Full-size Minivan
        
     
    
        
            Target Audience:
        
        
            Families seeking practical and versatile transportation
        
     
    
    
        
            Key Competitors:
        
        
            Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture
        
     
    
    
        
            Vehicle Attributes:
        
        
            Spacious interior, flexible seating configurations, family-oriented features, comfortable ride
        
     
    
    
        
            Benefit To Owner:
        
        
            Empowers owners to perform maintenance and repairs, saving money and ensuring vehicle longevity with accurate, detailed instructions.
        
     
 
    
    
    
        
            Powertrain:
        
        
            Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
        
     
    
        
            Drivetrain:
        
        
            Automatic transmission (41TE, 42LE), transaxle, CV joints, axles, differentials
        
     
    
        
            Chassis:
        
        
            Suspension (front and rear), steering system, brake system (front and rear disc, ABS)
        
     
    
        
            Electrical:
        
        
            Battery, charging system, starting system, lighting, instrument cluster, power accessories, body control modules, infotainment system wiring
        
     
    
        
            Body And Interior:
        
        
            Body panels, doors, windows, seats, HVAC system (climate control), interior trim, airbags
        
     
    
    
        
            Maintenance:
        
        
            Scheduled maintenance intervals, fluid changes, filter replacements, lubrication points, tire rotation
        
     
    
        
            Diagnostics:
        
        
            Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures
        
     
    
        
            Repair:
        
        
            Component removal and installation, overhaul procedures, assembly and disassembly instructions, torque specifications
        
     
    
        
            Adjustments:
        
        
            Wheel alignment, parking brake adjustment, headlamp aiming
        
     
    
    
        
            Depth:
        
        
            Complete mechanical and electrical system coverage, from basic maintenance to complex diagnostic and repair procedures, including component-level rebuilds.
        
     
 
    
    
    
        
            Engine Code Displacement:
        
        
            3.3L V6 (EGA/EGE)
        
     
    
        
            Engine Type:
        
        
            Overhead Valve (OHV) V6
        
     
    
        
            Bore X Stroke:
        
        
            3.88 in x 3.57 in (98.4 mm x 90.7 mm)
        
     
    
    
    
        
            Horsepower Peak:
        
        
            180 hp @ 4800 RPM
        
     
    
        
            Torque Peak:
        
        
            205 lb-ft @ 3600 RPM
        
     
    
    
        
            Fuel Delivery:
        
        
            Multi-Port Fuel Injection (MPI)
        
     
    
        
            Recommended Fuel:
        
        
            87 Octane Unleaded Gasoline
        
     
    
    
        
            Timing Drive:
        
        
            Timing Belt
        
     
    
        
            Cylinder Head:
        
        
            Cast Iron Block, Aluminum Cylinder Heads
        
     
 
    
    
    
        
            Transmission Type:
        
        
            4-Speed Automatic Transaxle
        
     
    
        
            Transmission Model:
        
        
            41TE (FWD) / 42LE (AWD - less common)
        
     
    
    
        
            Shift Modes:
        
        
            Driver-selectable modes (e.g., Economy, Tow/Haul where equipped)
        
     
    
    
        
            Transmission Fluid Type:
        
        
            ATF+4 (Chrysler Material Number 05013457AA or equivalent)
        
     
    
        
            Transmission Fluid Capacity:
        
        
            Approximately 9.0 - 10.0 quarts (dry fill)
        
     
 
    
    
    
        
            Length:
        
        
            Approximately 195.7 inches (4971 mm)
        
     
    
        
            Width:
        
        
            Approximately 76.5 inches (1943 mm)
        
     
    
        
            Height:
        
        
            Approximately 66.7 inches (1694 mm)
        
     
    
        
            Wheelbase:
        
        
            Approximately 119.3 inches (3030 mm)
        
     
    
    
        
            Passenger Volume:
        
        
            Approximately 165.3 cubic feet
        
     
    
    
        
            Cargo Volume Behind 3Rd Row:
        
        
            Approximately 20.0 cubic feet
        
     
    
        
            Cargo Volume Max:
        
        
            Approximately 140.0 cubic feet (with rear seats removed)
        
     
    
    
        
            Curb Weight:
        
        
            Approximately 4200-4500 lbs (depending on configuration)
        
     
    
        
            Gross Vehicle Weight Rating:
        
        
            Approximately 5700 lbs
        
     
 
    
    
    
        
            NHTSA Front Driver Impact:
        
        
            4 Stars (as per NHTSA ratings for similar model years)
        
     
    
        
            NHTSA Front Passenger Impact:
        
        
            4 Stars (as per NHTSA ratings for similar model years)
        
     
    
        
            NHTSA Side Driver Impact:
        
        
            5 Stars (as per NHTSA ratings for similar model years)
        
     
    
        
            NHTSA Side Passenger Impact:
        
        
            5 Stars (as per NHTSA ratings for similar model years)
        
     
    
    
        
            ABS:
        
        
            Standard Anti-lock Braking System (ABS)
        
     
    
        
            Traction Control:
        
        
            Optional Traction Control System (TCS)
        
     
    
    
        
            Airbags:
        
        
            Driver and front passenger airbags, optional side airbags
        
     
    
        
            Seat Belts:
        
        
            3-point seat belts with pretensioners for all occupants
        
     
    
        
            Child Seat Anchors:
        
        
            LATCH (Lower Anchors and Tethers for CHildren) system
        
     
 
    
    
    
        
            Audio System:
        
        
            Available AM/FM stereo with CD player, premium audio systems with amplifier and subwoofer options.
        
     
    
        
            Rear Entertainment:
        
        
            Optional rear-seat entertainment system with video screens.
        
     
    
    
        
            Cruise Control:
        
        
            Standard cruise control.
        
     
    
    
        
            Power Outlets:
        
        
            12V power outlets for accessory charging.
        
     
    
    
        
            Climate Control:
        
        
            Manual or automatic climate control with rear A/C outlets.
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used.
        
     
    
        
            Engine Air Filter:
        
        
            Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
        
     
    
        
            Spark Plugs:
        
        
            Replace every 100,000 miles (if platinum or iridium tipped).
        
     
    
        
            Timing Belt:
        
        
            Replace every 90,000 - 105,000 miles or 7 years.
        
     
    
    
        
            Engine Oil Type:
        
        
            SAE 5W-30 Synthetic Blend or Full Synthetic
        
     
    
        
            Engine Oil Capacity:
        
        
            Approximately 4.5 quarts (with filter)
        
     
    
        
            Coolant Type:
        
        
            Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Extended Life (Mopar part number 05103536AA or equivalent blue)
        
     
    
        
            Coolant Capacity:
        
        
            Approximately 13.5 quarts
        
     
    
    
        
            Common Problem 1:
        
        
            Transmission solenoid issues leading to shifting problems (especially in the 41TE/42LE transmission).
        
     
    
        
            Common Problem 2:
        
        
            Water pump leaks, especially when the timing belt is replaced.
        
     
    
        
            Common Problem 3:
        
        
            Dashboard instrument cluster failure (dead gauges or intermittent operation).
        
     
    
        
            Common Problem 4:
        
        
            Power window motor failures and regulator issues.
        
     
    
        
            Common Problem 5:
        
        
            CV axle boot tears leading to joint failure.
        
     
 
    
    
    
        
            Manufacturer Origins:
        
        
            Chrysler, an American automotive manufacturer founded by Walter Chrysler.
        
     
    
    
        
            Voyager Lineage:
        
        
            The Chrysler Voyager is a minivan that was first introduced in 1984 as part of the Dodge Caravan/Plymouth Voyager twins. This 2005 model represents the third generation of the Chrysler minivan platform (RS body style).
        
     
    
    
        
            Manufacturing Plant:
        
        
            Windsor Assembly Plant, Windsor, Ontario, Canada
        
     
    
        
            Production Period:
        
        
            2001-2007 (Third Generation RS)