Harley Davidson FLHTC Electra Glide Classic Complete Workshop Service Repair Manual 2005

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTC Electra Glide Classic Year: 2005 Codes Engine Code Family: Twin Cam 88 Chassis Code: FLHTC 👋 Introduction Market Position Segment: Full-size touring...

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Tipo: Motorcycle

Proveedor:

SKU: 501307

Etiquetas: 2005 Electra Glide Classic FLHTC Harley Davidson Misc Motorcycle Motorcycles

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Descripción

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTC Electra Glide Classic

Year:

Codes

Engine Code Family:

Twin Cam 88

Chassis Code:

FLHTC

👋 Introduction

Market Position

Segment:

Full-size touring motorcycle

Target Audience:

Long-distance touring riders, experienced DIY mechanics

Competitive Analysis

Key Competitors Historical:

Honda Gold Wing, Indian Chief, BMW K series touring models

Key Features Vehicle

Touring Amenities:

Full fairing, saddlebags, tour-pak (trunk), comfortable seating for rider and passenger

Key Features Manual

Completeness:

Covers all aspects of service and repair, providing a single source of truth

User Friendliness:

Organized by system with clear diagrams and step-by-step instructions

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable PDF

Page Count:

Estimated 500-700 pages (typical for this model/year)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, repair, torque specifications, timing, valve adjustments

Fuel System:

Carburetor (CV type), fuel tank, fuel lines, fuel pump (if applicable), fuel filter, fuel delivery diagnostics

Ignition System:

Ignition module, spark plugs, ignition coils, timing procedures, troubleshooting

Electrical System:

Wiring diagrams, lighting (headlight, taillight, turn signals), battery, charging system (alternator, regulator), starter motor, fuses, relays

Transmission:

Gearbox assembly, disassembly, inspection, shifting mechanisms, clutch service, lubrication

Drivetrain:

Primary drive, final drive (belt or chain), belt tension adjustment, pulley/sprocket inspection

Braking System:

Brake caliper service, master cylinder overhaul, brake fluid replacement, bleeding procedures, rotor and pad inspection

Suspension:

Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, air suspension (if applicable)

Steering System:

Handlebar replacement, steering head bearing service, steering damper (if equipped)

Chassis Frame:

Frame inspection, torque specifications for frame components

Bodywork And Trim:

Fairing removal and installation, body panel maintenance, seat service, luggage system details

Diagnostics And Troubleshooting:

Fault code identification, diagnostic procedures for various systems, common problem solutions

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plug replacement, chain/belt adjustments, lubrication points

Engine Repair:

Top-end overhaul, bottom-end rebuild, piston and ring replacement, camshaft service

Transmission Repair:

Gearbox disassembly, bearing replacement, seal replacement, clutch plate replacement

Brake System Repair:

Brake caliper rebuilding, master cylinder seal replacement, brake line replacement

Electrical Diagnostics:

Tracing wiring faults, diagnosing charging system issues, starter circuit troubleshooting

Suspension Overhaul:

Fork seal replacement, fork oil changes, shock absorber mounting

Bodywork Refurbishment:

Panel alignment, fairing repair, mounting hardware replacement

Technical Depth

Diagnostic Tools:

Includes information on diagnostic procedures and potential use of specialized tools

Rebuild Procedures:

Covers complete disassembly and reassembly of major components

Troubleshooting Guides:

Detailed steps for diagnosing and resolving common and uncommon issues

Torque Specifications:

Comprehensive list of all critical torque values for fasteners

Wiring Diagrams:

Detailed, high-resolution wiring schematics for all electrical systems

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Searchable text content

Printability:

Printable pages

Quality:

High-resolution scans for clarity

Binding Type

Binding:

N/A (Downloadable PDF)

Paper Type

Paper Type:

N/A (Downloadable PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin

Engine Family:

Twin Cam 88

Displacement:

1450cc (88 cubic inches)

Bore X Stroke:

3.75 in x 4.00 in (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead valves (OHV), 2 valves per cylinder, pushrod actuated

Performance

Horsepower Estimated:

Approx. 65-70 HP (at crank)

Torque Estimated:

Approx. 86-90 ft-lbs (at crank)

Fuel System

Fuel Delivery:

Carburetor (Keihin CV type, 40mm)

Fuel Type Recommendation:

Unleaded gasoline, minimum 91 octane (RON+MON)/2

Lubrication

Oil Type:

Harley-Davidson Genuine SYN3 Full Synthetic Motorcycle Lubricant or equivalent SAE 20W-50

Oil Capacity With Filter:

4.0 US quarts (3.8 L)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh, helical gear

Clutch Type:

Wet, multi-plate, diaphragm spring

Features

Primary Drive:

Multi-plate wet clutch, chain drive

Final Drive:

Belt drive

Fluid Specifications

Transmission Oil Type:

Harley-Davidson Formula+ or equivalent SAE 85W-140

Transmission Oil Capacity:

24 US fluid ounces (0.71 L)

📐 Dimensions

Exterior

Length Overall:

98.5 inches (2501.9 mm)

Width Handlebar:

37.3 inches (947.4 mm)

Height Overall:

56.0 inches (1422.4 mm)

Wheelbase:

63.5 inches (1612.9 mm)

Ground Clearance:

5.1 inches (129.5 mm)

Weights

Dry Weight:

812 lbs (368.3 kg)

Gross Vehicle Weight Rating:

1260 lbs (571.5 kg)

Fuel Capacity:

5.0 US gallons (18.9 L)

Wheels Tires

Front Tire Size:

BW 130/90-16

Rear Tire Size:

BW 150/80B16

Front Wheel:

16 x 3.00 inches

Rear Wheel:

16 x 3.50 inches

🛡️ Safety Features

Ratings

Safety Certification:

DOT (Department of Transportation) standards for motorcycles

Active Features

Braking System Type:

Dual-disc front, single-disc rear, hydraulic actuation

Lighting:

Halogen headlight, LED taillight and brake light, amber front and rear turn signals

Passive Features

Frame Construction:

Steel, single downtube, cradle frame

Rider Ergonomics:

Designed for comfort and control during long rides

💡 Technology Features

Infotainment

Audio System:

AM/FM radio, cassette player, CB radio, intercom system (integrated into fairing)

Speaker Configuration:

Fairing-mounted speakers

Driver Assistance

Cruise Control:

Standard feature on FLHTC models

Connectivity

Communications:

CB radio and intercom for rider-passenger communication

🔧 Maintenance

Service Intervals

First Service:

1000 miles (1600 km) or 3 months, whichever comes first

Subsequent Services:

Every 5000 miles (8000 km) or 6 months, whichever comes first

Engine Oil And Filter:

Every 5000 miles (8000 km) or 6 months

Transmission Oil Change:

Every 10,000 miles (16,000 km) or 12 months

Primary Chain Tensioner Inspection:

Every 10,000 miles (16,000 km)

Fluid Specifications

Front Fork Oil Type:

Harley-Davidson Factory Service Manual specifies Harley-Davidson Suspension Oil or equivalent SE Performance Fork Oil (e.g., SAE 15W)

Front Fork Oil Quantity:

Refer to manual for specific fork leg quantities (typically around 8-10 oz per leg)

Brake Fluid Type:

DOT 4

Known Issues

Primary Chain Tensioner:

Hydraulic tensioner can wear, leading to noise and potential damage; often upgraded to an automatic or manual tensioner conversion

Cam Chain Tensioners:

Early Twin Cam models can have cam chain tensioner wear; later models (post-2006) had improved tensioners

Fuel Line Connections:

Some early models experienced issues with fuel line fittings; proper maintenance is crucial

Exhaust Flange Gaskets:

Can sometimes require periodic replacement to prevent exhaust leaks

📚 Vehicle History

Brand Heritage

Brand Origin:

Founded in 1903, Milwaukee, Wisconsin, USA

Iconic Status:

Harley-Davidson is synonymous with American motorcycling culture

Model Evolution

Electra Glide Lineage:

The Electra Glide series dates back to the late 1960s, evolving into the premier touring platform

Twin Cam Introduction:

The Twin Cam 88 engine was introduced in 1999, offering improved performance and reliability over previous Big Twin engines

Production

Manufacturing Location:

🏆 Awards & Recognition

Recognitions

Market Perception:

Consistently ranked as a top touring motorcycle, praised for comfort, style, and brand prestige