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KIA Sportage 2005 OEM Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Sportage Year: 2005 Generation Generation Code: JE/KM (Second Generation) Codes Chassis Code: JE 👋 Introduction Market Position Segment: Compact Crossover SUV Competitors: Honda...
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Tipo: Coches
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SKU: 284424
Etiquetas: 2005 Car Cars Kia Misc Sportage
KIA Sportage 2005 OEM Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Sportage
Year:
2005
Generation
Generation Code:
JE/KM (Second Generation)
Codes
Chassis Code:
JE
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson, Mazda Tribute.
Competitive Analysis
Value Proposition:
Offers a strong value proposition with comfortable ride, capable engines, and available AWD, competing effectively in a crowded segment.
Key Features
Design:
Distinctive styling, higher ground clearance than many competitors, practical interior with good cargo space.
Engine Options:
Reliable and proven 2.0L inline-four and a more powerful 2.7L V6.
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations.
📋 Manual Details
Coverage Areas
Engine Variants Covered:
2.0L DOHC I4 (Beta II), 2.7L DOHC V6 (G6BA)
Transmission Variants Covered:
5-speed Manual, 4-speed Automatic
Page Count
Estimated Pages:
Approximately 1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, emissions, engine control systems (ECU), manual transmission, automatic transmission, transfer case, driveline, axles.
Chassis:
Suspension (front and rear), steering system, brake system (hydraulic, ABS), wheels, tires.
Electrical:
Body electrical systems, lighting, instrumentation, power accessories, audio systems, HVAC controls, engine management sensors, charging system, starting system, fuse and relay locations, wiring diagrams.
Body:
Body panels, doors, windows, locks, interior trim, exterior trim, HVAC system (mechanical and electrical components).
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, fluid checks and top-offs, lubrication, tire rotation, brake pad replacement.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), component testing, electrical circuit diagnosis.
Repair:
Detailed step-by-step repair procedures for all major mechanical and electrical components, including engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component repair.
Installation:
Component replacement and installation procedures, including timing belt replacement, clutch replacement, suspension strut replacement, power steering pump replacement, alternator replacement.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with printable pages.
Searchability:
Full text search capabilities for quick information retrieval.
Print Quality
Print Readability:
Designed for clarity and readability when printed.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
2.0L DOHC Inline-4 (Beta II)
Engine 1 Displacement:
1998 cc
Engine 1 Bore X Stroke:
86.0 mm x 86.0 mm
Engine 1 Compression Ratio:
9.5:1
Engine 1 Horsepower:
139 hp @ 6000 rpm (approx.)
Engine 1 Torque:
136 lb-ft @ 4500 rpm (approx.)
Secondary Engine
Engine 2 Name:
2.7L DOHC V6 (G6BA)
Engine 2 Displacement:
2656 cc
Engine 2 Bore X Stroke:
86.7 mm x 75.0 mm
Engine 2 Compression Ratio:
10.0:1
Engine 2 Horsepower:
173 hp @ 6000 rpm (approx.)
Engine 2 Torque:
179 lb-ft @ 4000 rpm (approx.)
Performance
Timing Belt Replacement Interval:
Refer to manual, typically 60,000-90,000 miles for 2.7L V6. 2.0L Beta II is timing chain driven.
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) for 2.7L V6, Distributor with coil for 2.0L I4.
🔧 Transmission
Standard
Transmission 1 Type:
5-speed Manual
Optional
Transmission 2 Type:
4-speed Automatic with Overdrive
Features
AWD System:
Electronically controlled coupling type AWD system.
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., SP-III or equivalent). Capacity approx. 8.7 quarts (8.2 liters) for refill.
Manual Transmission Fluid:
Refer to manual for specific GL-4 or GL-5 gear oil specification. Capacity approx. 2.0 quarts (1.9 liters).
📐 Dimensions
Exterior
Length:
170.1 inches (4320 mm)
Width:
71.9 inches (1825 mm)
Height:
66.1 inches (1678 mm)
Wheelbase:
103.5 inches (2630 mm)
Ground Clearance:
approx. 7.9 inches (200 mm)
Interior
Passenger Volume:
approx. 97.7 cu ft (2766 liters)
Cargo
Cargo Volume Behind Rear Seats:
approx. 27.4 cu ft (776 liters)
Cargo Volume With Rear Seats Folded:
approx. 65.8 cu ft (1863 liters)
Weights
Curb Weight:
3417 - 3704 lbs (1550 - 1680 kg) depending on engine and drivetrain
Gross Vehicle Weight Rating Gvwr:
approx. 4762 lbs (2160 kg)
Wheels Tires
Wheelbase Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Standard Tire Size:
P235/60R16 or P235/55R17 depending on trim
Recommended Tire Pressure:
30-32 PSI (refer to vehicle placard)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (2005 model year data may vary)
IIHS Side Impact:
Good (2005 model year data may vary)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Available Electronic Stability Control (ESC)
Passive Features
Airbags:
Front dual-stage airbags, available front side-impact airbags.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for front seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system with 4-6 speakers. Higher trims may feature a premium audio system.
Auxiliary Input:
Some models may feature an auxiliary input jack for portable music players.
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Keyless Entry:
Available keyless entry system.
Connectivity
Power Outlets:
Standard 12V power outlets for accessory charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended).
Air Filter Replacement Interval:
Every 15,000 miles or as needed based on driving conditions.
Cabin Air Filter Replacement Interval:
Every 15,000 miles or 12 months.
Spark Plug Replacement Interval 2 0L:
Typically 60,000 miles (refer to manual for specific plug type).
Spark Plug Replacement Interval 2 7L:
Typically 100,000 miles (Iridium type recommended).
Fluid Specifications
Engine Oil Type 2 0L:
SAE 5W-20 or 5W-30 (API SM or higher)
Engine Oil Type 2 7L:
SAE 5W-30 (API SM or higher)
Engine Oil Capacity 2 0L:
4.5 quarts (4.3 liters) with filter change
Engine Oil Capacity 2 7L:
4.7 quarts (4.4 liters) with filter change
Coolant Type:
Ethylene Glycol based, Type 'Long Life' or equivalent. Typically a pink or orange coolant.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine 2 7L Timing Belt:
While the 2.7L V6 uses a timing chain, it's crucial to ensure its tensioners and guides are in good condition. Early models of the Beta II (2.0L) might have had oil consumption issues, which were often addressed through updates or by using the correct oil viscosity.
Suspension Components:
Wear on control arm bushings and sway bar links can lead to noise and handling issues over time.
Transfer Case AWD:
Regular inspection and fluid changes for the AWD transfer case and rear differential are recommended to prevent premature wear.
📚 Vehicle History
Brand Heritage
Kia Motors Founding:
Founded in 1944, initially as a manufacturer of bicycle parts and steel tubing.
Kia Automotive Entry:
Began producing trucks in the 1960s and cars in the 1970s.
Model Evolution
Sportage Generation 1:
First generation (1993-2002) was a body-on-frame SUV, sharing platforms with Mazda.
Sportage Generation 2 Introduction:
Second generation (JE/KM) launched in 2004 for the 2005 model year, transitioning to a unibody construction.
Sportage Generation 2 Design Platform:
Built on the Hyundai Elantra platform, sharing components with Hyundai Tucson.
Production
Assembly Locations:
Primarily assembled in South Korea, with potential assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Consumer Reports:
While specific awards for the 2005 model are not widely publicized, the Sportage generally received decent ratings for reliability and value in its class during its production run.
Ratings
Jd Power Dependability:
J.D. Power ratings for this generation often placed it in the mid-to-upper tier for its segment, indicating good long-term reliability, especially with proper maintenance documented in this manual.
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