POLARIS 2005 Snowmobile Deep Snow 600 700 800 900 Trail RMK SWITCHBACK Repair Service Manual

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Tipo: Snowmobile

Proveedor:

SKU: 87306

Etiquetas: 2005 Deep Snow 600 Deep Snow 700 Deep Snow 800 Deep Snow 900 Deep Snow Models Polaris Powersports RMK Snowmobile Snowmobiles SWITCHBACK Trail

Variantes de producto

Descripción

This manual covers the 2005 Polaris Snowmobile, including Deep Snow, Trail, RMK, and Switchback model variants. These vehicles are powered by 2-stroke gasoline engines available in 600cc, 700cc, 800cc, and 900cc displacements, featuring either carbureted or Electronic Fuel Injection (EFI) systems. Known for their performance and reliability in various snow conditions, these Polaris snowmobiles are engineered for both recreational trail riding and challenging deep snow exploration. The 2005 models represent a continuation of Polaris's strong market presence, with specific variants like the RMK being pioneers in the mountain segment and the Switchback offering versatile crossover capabilities. This comprehensive repair and service manual provides detailed information essential for maintaining and repairing your 2005 Polaris Snowmobile. It covers a wide array of systems including engine, fuel, electrical, drivetrain, track, brake, suspension, steering, and body components. Within its pages, you will find in-depth troubleshooting procedures, diagnostic techniques, and step-by-step repair instructions, all supported by clear illustrations and factory-level accuracy. The manual is designed to assist owners, mechanics, and technicians in performing everything from routine maintenance and break-in services to complex repairs and system diagnostics, ensuring optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Snowmobile

Year:

Model Variants:

Deep Snow, Trail, RMK, Switchback

Engine Variants:

600, 700, 800, 900

Codes

Manual Product Name:

POLARIS 2005 Snowmobile Deep Snow 600 700 800 900 Trail RMK SWITCHBACK Repair Service Manual PDF Download

👋 Introduction

Market Position

Target Audience:

Owners of 2005 Polaris Deep Snow, Trail, RMK, and Switchback snowmobiles seeking to perform maintenance, repairs, or diagnostics. Suitable for DIY enthusiasts and professional mechanics.

Competitive Analysis

Value Proposition:

Provides factory-level technical information, saving owners money on professional service. Offers comprehensive coverage for multiple engine sizes and model variants within the 2005 Polaris lineup.

Key Features

Manual Features:

Detailed instructions, troubleshooting guidance, clear illustrations, factory-level accuracy, comprehensive system coverage.

📋 Manual Details

Coverage Areas

Covered Models:

2005 Polaris Trail RMK, 2005 Polaris 600 RMK, 2005 Polaris 700 RMK, 2005 Polaris 800 RMK, 2005 Polaris 900 RMK, 2005 Polaris 600 Switchback, 2005 Polaris 800 Switchback

Page Count

Estimated Pages:

Potentially several hundred pages, given the extensive coverage listed. Specific page count not provided in product info, but typical for a comprehensive service manual.

Manual Type

Type:

Repair Service Manual, Workshop Manual, Factory Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine troubleshooting, engine specifications, cylinder head volume, piston travel, crankshaft runout, oil consumption, EFI specifications, throttle valve angle, fuel pump, carburetor specifications, ignition timing, power valve (APV) system, exhaust controlled timing (ECT) system, liquid cooling system, recoil starter, air silencer, turbocharger/intercooler (if applicable).

Fuel Systems:

Fuel system (carbureted), fuel system (EFI), fuel system related items.

Electrical Systems:

Ignition system, throttle position sensor, main wiring harness, voltage regulator, low-oil light sensor, coolant temperature warning light, fuel gauge sender, electric fuel pump, ignition components, emergency stop switch, fuse, ignition switch, electric start function, starter motor, magneto, brake light switch, headlight dimmer switch, speedometer sensor, accessories troubleshooting, servomotor.

Drive Train Track Brake:

Drive train, track, brake systems, drive chain, sprockets, driveshaft, brake disc, drive clutch, driven pulley, track tension, track alignment, hydraulic brake system, brake lever, master cylinder assembly.

Suspension Systems:

Rear suspension, front suspension, skid frame, ACT shock rebuilding/recharging, air shocks pressurizing, rebuildable shocks.

Steering Body:

Steering post, ski wear bar, tie rods, steering link, spindle, ski alignment, front suspension arms, front suspension (ski), shock absorber, sway bar, front suspension mounting bracket, console, front bumper, belly pan assembly, gas tank, seat assembly, seat cushion, taillight/brakelight assembly, windshield, backrest/rack assembly, tunnel, chassis, rear bumper, snow flap, headlight assembly, headlight aim.

Procedures Included

Maintenance Procedures:

General specifications, snowmobile identification, recommended gasoline/oil, break-in procedure, genuine component usage, high altitude operation, drive chain lubrication, low oil pressure warning light troubleshooting, preparation for storage, preparation after storage, after break-in checkups (100-600 miles), oil change, filter change, oil pressure testing, cooling system service, track tension adjustment, track alignment.

Repair Procedures:

Engine repair, carburetor overhaul, EFI system diagnosis, ignition system repair, clutch service, suspension component replacement, brake system repair, steering system repair, body panel repair, electrical component troubleshooting and repair.

Troubleshooting Procedures:

Engine issues (carbureted and EFI), fuel system problems, electrical glitches, drive train binding, suspension noise, steering inaccuracies, brake system malfunctions.

Diagnostic Procedures:

Compression testing, oil pressure testing, water pump pressure testing, electrical component voltage and resistance testing, spark plug inspection, sensor testing.

Technical Depth

Depth:

Comprehensive. Covers everything from basic maintenance and troubleshooting to complete engine rebuilds, suspension servicing, and electrical system diagnosis. Designed for professional technicians and DIY enthusiasts alike.

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows, Linux, Mac OS; readable with any PDF reader.

Print Quality

Printability:

Printable on any computer and printer.

Illustration Quality:

Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, exploded views.

Binding Type

Type:

Digital Download (No physical binding)

Paper Type

Material:

N/A (Digital)

File Size

Size Indication:

Can be very large (up to 4000 MB mentioned), requires sufficient storage space and a stable internet connection.

Accessibility

Access Method:

Instant download after payment, link provided via email. Download available for three days.

⚙️ Engine Specifications

Primary Engine

Engine Types:

2-stroke gasoline engines

Available Displacements:

600cc, 700cc, 800cc, 900cc (specific engine models like Liberty engines are likely variations of these displacements).

Performance

Horsepower Range:

Typically ranges from approximately 110 HP (600cc) to over 150 HP (900cc) for this era of Polaris snowmobiles. Exact figures vary by specific engine model.

Torque Specifications:

Not specified in product info, but detailed torque values for engine components are likely within the manual.

Fuel System

Fuel Delivery:

Carbureted (likely Mikuni VM or similar) and Electronic Fuel Injection (EFI) systems depending on the specific model variant.

Recommended Gasoline:

Specified in the manual. Typically unleaded gasoline with an octane rating of 87 or higher.

Lubrication

Oil Type:

2-stroke oil, specifically formulated for Polaris or compatible with their engines. Details on type and mixing ratio (if applicable) will be in the manual.

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) with a Polaris P-85 drive clutch and an Arctic Cat's Arctic RPM driven pulley (common setup for Polaris snowmobiles of this era). Specific clutch models will be detailed.

Optional

Options:

N/A (CVT is standard for this type of snowmobile)

Features

Drive System:

Chain drive to the track via a sealed gearbox. Gear case oil specifications and change intervals will be covered.

📐 Dimensions

Exterior

Overall Length:

Varies by model (RMK typically longer for deep snow, Trail shorter for groomed trails). Exact dimensions will be in the manual.

Overall Width:

Varies by model. Specific dimensions not provided in product info.

Track Width And Length:

Varies significantly between Trail and RMK models. RMK models will have wider and longer tracks for flotation. Track specifications will be detailed in the manual.

Weights

Dry Weight:

Varies by engine size and model configuration. Typically in the range of 400-500 lbs. Exact weights will be specified in the manual.

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Snowmobiles are not subjected to crash testing in the same manner as automobiles.)

Active Features

Braking System:

Hydraulic disc brake system, with details on lever, master cylinder, and caliper servicing.

Lighting System:

Headlight, taillight, brakelight functionality and aiming procedures covered.

Passive Features

Warning Lights:

Low oil pressure warning light, coolant temperature warning light coverage.

💡 Technology Features

Infotainment

Features:

Minimal by modern standards. Focus is on core vehicle operation. Speedometer, tachometer, and basic indicator lights are the primary instrumentation.

Driver Assistance

Features:

No electronic driver assistance systems typically found in modern vehicles. Focus is on mechanical and electrical systems.

Connectivity

Features:

🔧 Maintenance

Service Intervals

Break In Service:

Scheduled checkups at 100 miles and 600 miles are explicitly mentioned in the manual's contents.

Oil Change Interval:

Details for engine oil changes (likely referring to gearbox oil for 2-stroke engines) will be provided. Typically annually or based on mileage/hours.

Drive Belt Inspection:

Regular inspection and replacement intervals for the drive belt are standard procedure and will be covered.

Fluid Specifications

Engine Oil:

Specific 2-stroke oil type and ratio for premix or injection systems will be detailed. Examples include Polaris VES Oil or equivalent meeting specifications.

Gearbox Oil:

Specifications for the drive train gearbox oil (type and capacity) will be included.

Coolant:

For liquid-cooled models, specific coolant type (e.g., ethylene glycol based) and mixture ratio will be provided.

Known Issues

Common Problems:

While not explicitly listed in the product description, common issues for this era might include clutch wear, drive belt failure, power valve (APV) system issues, or electrical connector corrosion. The manual will provide solutions.

Preventative Maintenance

Storage Procedures:

Detailed procedures for preparing the snowmobile for storage and recommissioning it after storage are covered.

📚 Vehicle History

Brand Heritage

Manufacturer:

Polaris Industries Inc. is a well-established American manufacturer known for powersports vehicles, including snowmobiles, ATVs, and motorcycles.

Model Evolution

Significance:

The 2005 models represent a continuation of Polaris's strong presence in the snowmobile market, with RMK models being pioneers in the deep snow/mountain segment and Trail models catering to groomed trail riding. The Switchback offered a crossover capability.

Production

Manufacturing Location:

Typically manufactured in the United States (e.g., Roseau, Minnesota).

🏆 Awards & Recognition

Recognitions

Industry Awards:

Not specified for the manual itself, but Polaris snowmobiles of this era were generally well-regarded for performance and innovation in their respective segments.