Holden Calais VE Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012 2013

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The Holden Calais VE, produced from 2006 to 2013, represented Holden's commitment to delivering a premium large sedan, built on the robust GM Zeta global platform. This generation of Calais...

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Tipo: Car

Proveedor:

SKU: 88910

Etiquetas: 2006 2007 2008 2009 2010 2011 2012 2013 Calais VE Car Cars Holden VE Series

Variantes de producto

Descripción

The Holden Calais VE, produced from 2006 to 2013, represented Holden's commitment to delivering a premium large sedan, built on the robust GM Zeta global platform. This generation of Calais was recognized for its refined driving dynamics, spacious and comfortable interior, and the availability of powerful V6 and V8 engine options, including the 3.6L V6 SIDI and the 6.0L V8. It offered advanced features for its time, competing effectively in its segment with a focus on luxury, performance, and a high level of safety, evidenced by its 5-star ANCAP rating. The vehicle's design and engineering, originating from Australia, contributed to its reputation for solid build quality and suitability for various driving conditions. This comprehensive workshop service repair manual provides detailed technical information and procedural guidance for the Holden Calais VE. Its scope encompasses all major vehicle systems, including engine mechanical and management, transmission (automatic), drivetrain, suspension, steering, brakes, electrical systems, body, chassis, and HVAC. The manual offers extensive coverage of scheduled maintenance, in-depth troubleshooting for common issues, component replacement procedures, and detailed diagnostic strategies, including the interpretation of wiring diagrams and onboard diagnostics. It is an essential resource for owners and technicians seeking to maintain, diagnose, and repair the vehicle effectively, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Holden

Model:

Calais

Generation:

Production Years Covered:

2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013

Codes

Platform Code:

GM Zeta (global platform)

👋 Introduction

Market Position

Positioning:

The Holden Calais VE was positioned as a premium large sedan, offering a blend of comfort, luxury, and performance within Holden's lineup.

Competitive Analysis

Competitors:

Competed against vehicles like the Ford Falcon G6E/G6ET, Toyota Camry Grande, Nissan Maxima, and premium imported sedans of its era.

Key Features

Highlighted Features:

The VE Calais offered a refined driving experience, spacious interior, advanced features for its time (e.g., Bose audio, premium leather upholstery, advanced safety systems), and powerful V6 and V8 engine options.

📋 Manual Details

Coverage Areas

All Models Engines Trims Transmissions:

Engine Variants Covered:

Includes both V6 (3.6L naturally aspirated and turbocharged) and V8 (6.0L) engine options.

Transmission Variants Covered:

Covers all automatic transmissions fitted to the VE Calais during the specified years.

Page Count

Estimated Pages:

Varies by specific model/engine combination, typically 2000+ pages for a complete workshop manual.

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder heads, crankshaft, connecting rods, pistons, timing systems, oil pump, lubrication system.

Engine Management:

Fuel injection system, ignition system, emissions control, engine sensors, ECU diagnostics and programming.

Transmission Manual:

Clutch, gearbox internal components, shifter mechanisms, transmission fluid.

Transmission Automatic:

Torque converter, valve body, planetary gear sets, transmission control module (TCM), transmission fluid and cooling.

Drivetrain:

Front-wheel drive components, driveshafts, CV joints, differentials, rear-wheel drive components (if applicable to specific Calais variants).

Suspension:

Front and rear suspension systems, shock absorbers, struts, springs, control arms, bushings, steering knuckle, sway bars.

Steering:

Power steering system (hydraulic or electric), steering column, steering rack, tie rods, power steering fluid.

Brakes:

Brake system components (discs, pads, calipers, master cylinder, brake lines), ABS system, parking brake, brake fluid.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), wiring diagrams, fuses, relays.

Body And Chassis:

Body panels, doors, hood, trunk, glass, interior trim, chassis components, corrosion protection.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, refrigerant, blower motor, climate control module.

Infotainment And Electronics:

Audio system, navigation, climate control interfaces, instrument cluster, body control module (BCM).

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement.

Troubleshooting:

Diagnostic procedures for common faults, symptom-based troubleshooting guides, error code interpretations.

Repair And Rebuild:

Detailed step-by-step instructions for component removal, installation, and overhaul (e.g., engine rebuild, transmission overhaul).

Component Replacement:

Replacement of individual parts such as alternators, starters, fuel pumps, radiators, brake components, suspension parts.

Diagnostics:

On-board diagnostics (OBD-II) system operation, reading trouble codes, using diagnostic scan tools.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all vehicle systems.

Engine Diagnostics:

Includes detailed procedures for diagnosing engine performance issues, fuel system faults, emission control problems, and electrical system malfunctions.

Transmission Diagnostics:

Covers troubleshooting of automatic transmission shifting problems, electronic control issues, and general performance diagnostics.

Brake Diagnostics:

Detailed guides for ABS system faults, brake hydraulic system diagnosis, and parking brake adjustments.

Electrical Troubleshooting:

Extensive use of wiring diagrams and diagnostic trees for diagnosing electrical faults across all vehicle systems.

Technical Depth

Depth:

Comprehensive; covers basic maintenance to complex engine and transmission overhauls, including detailed diagnostic procedures and component specifications.

📊 Manual Specifications

File Format

File Type:

Accessibility:

Downloadable to PC, Mac, tablets, and smartphones. Requires Adobe Reader (free).

Print Quality

Quality:

High quality, designed to be printable with clear text and images.

Binding Type

Binding:

Not applicable (Digital Download)

Paper Type

Paper Type:

Not applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine V6

Engine Code V6:

LLT (3.6L V6 SIDI DOHC VVT)

Displacement V6:

3.6 Liters (3564 cc)

Configuration V6:

V6, 24 Valves, DOHC, Twin-scroll Turbocharger (for some variants), Direct Injection

Horsepower V6:

Approx. 260-315 hp (depending on specific variant and year)

Torque V6:

Approx. 240-265 lb-ft (depending on specific variant and year)

Fuel System V6:

Multi-point fuel injection (MPFI) or Spark Ignition Direct Injection (SIDI)

Primary Engine V8

Engine Code V8:

L76, L98 (6.0L V8)

Displacement V8:

6.0 Liters (5967 cc)

Configuration V8:

V8, Overhead Valves (OHV), 16 Valves, Displacement on Demand (DoD)

Horsepower V8:

Approx. 360-370 hp

Torque V8:

Approx. 390-395 lb-ft

Fuel System V8:

Multi-point fuel injection (MPFI)

🔧 Transmission

Automatic

Type:

6-speed automatic (e.g., 6L80E)

Features:

Active Select (manual shifting mode), driver shift control.

Manual

Type:

Not commonly offered on Calais models during this generation, primarily automatic.

📐 Dimensions

Exterior

Length:

Approx. 4950 mm

Width:

Approx. 1841 mm

Height:

Approx. 1463 mm

Wheelbase:

Approx. 2939 mm

Weights

Curb Weight:

Varies by engine and features, typically 1700-1850 kg.

🛡️ Safety Features

Ratings

Ancap Rating:

5-star ANCAP safety rating for most VE Calais variants.

Active Features

Active Safety:

Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Brake Assist.

Passive Features

Passive Safety:

Multiple airbags (front, side, curtain), pretensioned seatbelts, crumple zones, reinforced safety cell.

💡 Technology Features

Infotainment

Infotainment System:

Holden's iQ infotainment system (later models) or similar integrated audio/navigation systems. Options included CD players, auxiliary input, Bluetooth connectivity, and satellite navigation.

Driver Assistance

Advanced Driver Assistance:

Parking assist sensors (front and rear), rain-sensing wipers, automatic headlights were available on higher trims.

Connectivity

Connectivity Features:

Bluetooth hands-free calling, USB and auxiliary inputs for audio devices.

🔧 Maintenance

Service Intervals

Oil And Filter:

Typically every 15,000 km or 12 months, whichever comes first (consult specific owner's manual for exact intervals).

Transmission Fluid:

Check at 15,000 km intervals. Replacement interval varies, often around 60,000 - 120,000 km depending on driving conditions and fluid type (e.g., Dexron VI for automatics).

Coolant:

Initial change at 5 years or 160,000 km, then every 3 years or 80,000 km thereafter for extended life coolant.

Fluid Specifications

Engine Oil:

SAE 5W-30 or 10W-30, meeting GM dexos1 specification (check manual for exact API/ILSAC rating and viscosity for specific engine).

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Refer to owner's manual; often a specific GM fluid or Dexron type for hydraulic systems.

Known Issues

Common Wear Items:

Suspension components (bushings, ball joints), catalytic converters, ignition coils, water pumps (especially on early models).

Engine Specific:

Some early 3.6L V6 SIDI engines experienced timing chain tensioner issues; check for service bulletins. 6.0L V8 can experience AFM/DOD lifter issues if not maintained properly.

📚 Vehicle History

Brand Heritage

Holden Legacy:

Holden has a long history in Australia as a beloved local manufacturer, known for producing iconic Australian vehicles tailored to local conditions.

Model Evolution

Ve Generation Introduction:

The VE Commodore (upon which the Calais is based) was a significant redesign, marking Holden's first entirely Australian-designed and engineered large car platform in years, sharing its Zeta platform with Cadillac.

Production

Manufacturing Location:

Adelaide, South Australia, Australia

🏆 Awards & Recognition

Recognitions

Historical Awards:

While specific 'Calais' awards are less common, the VE Commodore platform received critical acclaim for its chassis dynamics, ride comfort, and overall refinement, often being praised in automotive media reviews for punching above its weight class.