Yamaha YFM700 Raptor 700 2006 2007 2008 2009 Service Manual

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Tipo: Atv

Proveedor:

SKU: 70718

Etiquetas: 2006 2007 2008 2009 ATV Powersports Raptor Models Yamaha YFM700 Raptor 700

Variantes de producto

Descripción

The YFM700R Raptor, also known as the Raptor 700, is a high-performance sport ATV renowned for its powerful 686cc four-stroke engine, advanced electronic fuel injection, and robust chassis. Engineered for enthusiasts and off-road riders, this model, produced between 2006 and 2009, emphasizes exceptional power delivery, precise handling, and rider control. Its design builds upon a strong legacy in the ATV market, offering a significant upgrade from previous generations with a focus on performance and rider experience. This comprehensive workshop service manual covers the YFM700R Raptor models from 2006 to 2009 in English. It provides detailed information for repair, maintenance, and diagnostics, encompassing all major systems including the engine, transmission, suspension, brakes, and electrical components. The manual includes step-by-step repair procedures, scheduled maintenance guidelines, troubleshooting flowcharts, and technical specifications, making it an essential resource for owners and technicians to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM700R Raptor

Model Nickname:

Raptor 700

Product Type:

Service Manual

Codes

Vehicle Years:

2006, 2007, 2008, 2009

👋 Introduction

Market Position

Category:

High-performance sport ATV

Target Audience:

Enthusiasts, recreational riders, off-road racers

Competitive Analysis

Key Competitors:

Suzuki LT-R450, Honda TRX450R

Key Features

Engine Size:

Large displacement sport ATV engine

Performance Focus:

Emphasis on power, handling, and rider control

Efi System:

Advanced electronic fuel injection for optimal performance and throttle response

📋 Manual Details

Coverage Areas

Primary Coverage:

Yamaha YFM700R Raptor models

Specific Years Covered:

2006, 2007, 2008, 2009

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Purpose:

Repair, maintenance, diagnostics, and overhaul

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine disassembly, inspection, and reassembly, including cylinder head, piston, crankshaft, connecting rods, valve train, timing.

Engine Management:

Fuel injection system (EFI), ignition system, sensors, actuators, ECU diagnostics, and troubleshooting.

Transmission Drivetrain:

Clutch operation, gearbox inspection and repair, final drive, chain and sprockets, driveshaft.

Suspension:

Front and rear suspension systems, shocks, springs, linkage, adjustments, and overhaul.

Brakes:

Hydraulic brake system, front and rear calipers, master cylinders, brake lines, pads, rotors, bleeding procedures.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, switches, wiring diagrams, fuses, relays.

Fuel System:

Fuel tank, fuel pump, fuel filter, injectors, fuel lines, EFI controller.

Cooling System:

Radiator, fan, water pump, hoses, thermostat, coolant specifications.

Chassis Frame:

Frame inspection, steering system, bearings, hubs, wheels.

Body Panels:

Removal, installation, and service of plastic body panels, fenders, and seat.

Procedures Included

Scheduled Maintenance:

Detailed service intervals for oil changes, filter replacements, valve clearance checks, chain adjustments, and general inspections.

Troubleshooting:

Comprehensive diagnostic flowcharts and symptom-based troubleshooting for common and uncommon issues.

Repair Procedures:

Step-by-step instructions for all major and minor repair tasks, including torque specifications and special tool requirements.

Disassembly Reassembly:

Complete guides for taking apart and putting back together all major components.

Technical Adjustments:

Guidance on carburetor (if applicable for earlier models, though Raptor 700 is EFI), ignition timing, suspension settings, and cable adjustments.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid changes to full engine rebuilds and complex electrical diagnostics.

Diagnostic Focus:

In-depth focus on EFI system diagnostics, including fault codes, sensor testing, and injector servicing.

Special Tools:

Lists and descriptions of Yamaha-specific tools required for certain procedures.

📊 Manual Specifications

File Format

Format:

Searchable:

Typically yes, depending on original scanning quality

Print Quality

Quality:

High resolution, suitable for printing

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, liquid-cooled, DOHC, four-valve

Displacement:

686 cc (41.86 cu. in.)

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.0:1

Performance

Horsepower:

Approx. 53-54 HP (at crank, model dependent)

Torque:

Approx. 44-45 lb-ft (at crank, model dependent)

Fuel System

Fuel Delivery:

Mikuni 44mm throttle body, EFI

Fuel Type:

Unleaded gasoline, 91 octane (or higher) recommended

Ignition

Ignition System:

TCI (Transistor Controlled Ignition)

Lubrication

Oil Type:

Yamalube 4 (or equivalent SAE 10W-40, API SG or higher, JASO MA)

Oil Capacity:

Approx. 2.2 L (2.3 US qt) with filter change

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh, wet multi-disc clutch

Optional

Optional Features:

N/A (Single configuration)

Features

Reverse:

Yes (Shaft-driven, single reverse gear)

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Length:

Approx. 1845 mm (72.6 in)

Width:

Approx. 1265 mm (49.8 in)

Height:

Approx. 1045 mm (41.1 in)

Wheelbase:

Approx. 1280 mm (50.4 in)

Ground Clearance:

Approx. 255 mm (10.0 in)

Weights

Dry Weight:

Approx. 198 kg (437 lbs)

Curb Weight:

Not explicitly stated, typically higher than dry weight

Fuel Capacity:

9.8 L (2.6 US gal)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Complies with ANSI/SVIA requirements

Active Features

Braking System:

Hydraulic disc brakes front and rear

Throttle Limiter:

Adjustable thumb throttle for beginners (often an accessory or user-adjustable)

Passive Features

Chassis Design:

Steel frame with optimized weight distribution for stability

Tires:

Aggressive tread pattern for off-road traction

💡 Technology Features

Infotainment

Dashboard Display:

Digital LCD meter with speedometer, odometer, trip meter, clock, and indicator lights.

Driver Assistance

Efi System:

Electronic Fuel Injection provides precise fuel and air mixture control for optimal power delivery and efficiency.

Connectivity

Diagnostic Port:

OBD-II type diagnostic port for electronic fault code retrieval and analysis (covered in manual).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 50-100 operating hours or annually, whichever comes first (refer to manual for exact schedule)

Oil Filter Replacement:

With every oil change

Air Filter Cleaning Inspection:

Every 20-40 operating hours, or more frequently in dusty conditions

Valve Clearance Check:

Initial check at 250 miles (400 km), then every 1500 miles (2400 km) or annually.

Chain Lubrication Adjustment:

Every 20-40 operating hours, or more frequently as needed

Fluid Specifications

Engine Oil Spec:

Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher, JASO MA

Coolant Spec:

Yamaha Super Coolant (or equivalent) 50/50 mixture with distilled water

Brake Fluid Spec:

DOT 3 or DOT 4

Known Issues

Common Wear Items:

Brake pads, chain and sprockets, wheel bearings, ball joints

Efi System Considerations:

Importance of clean fuel, proper maintenance of fuel filter and injectors

Suspension Tuning:

Proper setup of suspension for rider weight and riding conditions is crucial for optimal performance and longevity.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Yamaha Atv Legacy:

Yamaha has a long history of innovation in the ATV market, introducing many firsts.

Model Evolution

Raptor Lineage:

The Raptor 700 (introduced in 2006) evolved from the popular Raptor 660, incorporating a larger engine and enhanced chassis.

2006 Introduction:

This generation marked a significant upgrade with the 686cc engine, electronic fuel injection, and a lighter, more rigid chassis.

Production

Manufacturing Location:

Likely assembled in Japan or USA, final assembly may vary.

🏆 Awards & Recognition

Recognitions

Atv Of The Year:

While specific model year awards may vary, the Raptor 700 platform is consistently recognized for its performance and handling in industry reviews.

Ratings

Performance Reviews:

Generally highly rated by enthusiasts and publications for its power, handling, and reliability.