This comprehensive workshop repair service manual covers the Mercury Milan, produced from 2006 to 2009. The Milan, built on the CD3 platform and manufactured in Flat Rock, Michigan, is a 4-door sedan that offered various engine options, including the 2.3L Duratec I4 and the 3.0L Duratec V6, paired with automatic transmissions. Known for its comfortable ride and competitive features for its class, the Milan aimed to provide a blend of style and practicality. This manual provides factory-level information essential for maintaining and repairing all models, engines, trims, and transmission types.
This extensive manual is designed to be an indispensable resource for owners, mechanics, and technicians alike. It details a wide array of systems and procedures, including engine and transmission service and repair, brake system maintenance, electrical and chassis systems, suspension, steering, cooling, fuel injection, and emissions systems. The manual offers in-depth coverage of general maintenance, troubleshooting, disassembly and assembly, and cleaning and reinstalling components, all presented with detailed illustrations and professional-level diagnostic information. With its comprehensive scope, this English-language manual ensures users have the knowledge to perform scheduled maintenance and address unexpected repairs effectively, saving time and costs.
Generation Code:
First Generation (CD3)
Positioning:
A professional-grade repair and service manual for Mercury Milan owners and independent repair shops.
Advantage:
Offers factory-level information, saving significant costs compared to dealership service. Digital format provides convenience.
Cost Savings:
Enables DIY repairs to save hundreds or thousands of dollars in labor costs.
Information Source:
Directly from the manufacturer, mirroring dealership-used documentation.
Preparedness:
Essential resource for scheduled maintenance and unexpected repairs.
Coverage Scope:
All Models/Engines/Trim/Transmissions Types
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as 'complete' and 'comprehensive')
Type:
Workshop Repair Service Manual
File Format:
PDF Download
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Periodic Lubrication:
Yes
Fuel Injection Fuel System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Repair Procedures:
Yes (detailed substeps, numbered instructions)
Diagnostic Procedures:
Yes (combined with electrical service)
Disassembly Assembly:
Yes
Cleaning Reinstalling:
Yes
Depth:
Comprehensive, professional-level diagnostics and repair, same as used by local service/repair shops.
Visual Aids:
Detailed illustrations, drawings, photos, and enlarged insets.
Safety Information:
Notes, cautions, and warnings are included.
Printability:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding:
Digital Download (no physical binding)
Paper Type:
N/A (Digital)
Operating Systems:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader & WinZip
Delivery Method:
Instant Download
Engine Options:
2.3L Duratec I4, 3.0L Duratec V6 (Specific details for each engine are covered in the manual)
Horsepower Torque:
Specific figures for each engine variant are detailed within the manual. (e.g., 3.0L V6 typically produced around 203-221 hp)
Fuel Delivery:
Electronic Fuel Injection (EFI)
ECU:
Engine Control Unit (ECU) diagnostics and programming covered.
Transmission Types:
Automatic (e.g., 6F35 6-speed automatic for V6, likely 4-speed or 5-speed for I4 in earlier models)
Manual Transmission:
Manual transmission may have been available on certain trims/engines, covered if applicable.
Transmission Fluid:
Specifications and service procedures for transmission fluid are included.
Body Styles:
4-door Sedan
Curb Weight:
Varies by engine and options, typically between 3,300 - 3,500 lbs.
NHTSA Front Impact Driver:
Good (for comparable models tested)
NHTSA Front Impact Passenger:
Good (for comparable models tested)
IIHS Moderate Overlap Front:
Good (for comparable models tested)
ABS:
Anti-lock Braking System (Standard)
Traction Control:
Traction Control System (TCS)
Electronic Stability Control:
Electronic Stability Control (ESC) - likely standard on later models.
Airbags:
Front airbags, side-impact airbags, and available side-curtain airbags.
Audio System:
Available premium audio systems, optional SiriusXM satellite radio.
Navigation:
Optional factory navigation system.
Cruise Control:
Standard cruise control.
Parking Assist:
Optional rear parking sensors.
Phone Integration:
Optional SYNC voice-activated communication and entertainment system.
Oil Change Interval:
Typically 5,000 to 7,500 miles or 6 months (refer to manual for exact specification based on oil type).
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Refer to manual; typically around 100,000 miles for iridium plugs.
Engine Oil Type:
Refer to manual (e.g., SAE 5W-20 or 5W-30, meeting Ford WSS-M2C930-A or WSS-M2C153-H)
Coolant Type:
Ford Premium Engine Coolant (VC-7B) or equivalent (typically a yellow/orange long-life coolant).
Transmission Fluid Type:
Refer to manual (e.g., MERCON LV for 6F35)
Common Problems:
Transmission control module (TCM) issues, power steering pump leaks, occasional electrical gremlins, carbon buildup on intake valves (direct injection engines if applicable, though Milan was primarily port injected).
Manufacturer:
Mercury (Defunct brand formerly owned by Ford Motor Company)
Platform Sharing:
Based on the Mazda GF platform, shared with the Ford Fusion and Mercury Milan.
Production Start Year:
2006
Production End Year:
2009
Manufacturing Location:
Flat Rock, Michigan, USA
Jdpowers Dependability:
Varies by year and segment, generally competitive within its class during its production run.
Kbb Consumer Satisfaction:
Generally positive ratings for comfort and value.
