Suzuki QuadSport 50 LT-Z50 LTZ50 2006-2009 Service Repair Manual

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Tipo: Atv

Proveedor:

SKU: 130963

Etiquetas: 2006 2007 2008 2009 ATV LT-Z50 LTZ50 Powersports Quadmaster QuadSport 50 Suzuki

Variantes de producto

Descripción

The QuadSport 50, model code LT-Z50/LTZ50, is a versatile ATV designed for youth riders, offering a blend of reliable performance and user-friendly features. Covering the production years 2006 through 2009, this model is part of an esteemed ATV lineage, known for quality engineering and durability. It is equipped with a 49cc, 4-stroke, air-cooled engine and an automatic Continuously Variable Transmission (CVT) for smooth power delivery. Safety is paramount, with features such as an adjustable throttle limiter screw and a safety tether switch to ensure controlled operation for younger enthusiasts. This comprehensive Service Repair Manual provides in-depth guidance for owners, mechanics, and technicians. It covers all essential aspects of the QuadSport 50, including detailed engine overhaul procedures, transmission maintenance, chassis and suspension adjustments, brake system servicing, and electrical system diagnostics. The manual includes routine maintenance schedules, troubleshooting common issues, and step-by-step repair instructions for all major components, along with critical technical specifications and torque values. This resource is designed to facilitate effective maintenance and repair, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

QuadSport 50

Model Code:

LT-Z50 / LTZ50

Codes

Chassis Code Range:

LT-Z50

👋 Introduction

Market Position

Target Audience:

Owners of the Suzuki QuadSport 50 LT-Z50, DIY mechanics, and ATV repair shops seeking detailed service and repair information.

Competitive Analysis

Value Proposition:

Offers instant access to professional-grade repair information at a fraction of the cost of physical manuals or dealership services. Eliminates wait times and shipping costs.

Key Features

Delivery Method:

Instant digital download, usable on PC or Mac, printable for user convenience.

User Flexibility:

Ability to print specific sections or the entire manual for organized workshop use, avoiding damage to original documents.

📋 Manual Details

Coverage Areas

Covered Years:

2006, 2007, 2008, 2009

Additional Models Mentioned For Clarification:

Suzuki QuadSport 50 Z50 LT-Z50 LTZ50 2006-2010 (This manual explicitly covers 2006-2009, with a mention of 2010 availability for the same model. It also differentiates from 2-stroke LT50 & LT-A50 models).

Page Count

Estimated Page Count:

Detailed analysis suggests a comprehensive manual, likely in the range of 200-400 pages, typical for complete service and repair documentation for an ATV.

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Adobe Acrobat PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, internal components (pistons, rings, valves, crankshaft), cylinder head, cooling system (air-cooled), lubrication system, ignition system, carburetor system, starting system.

Transmission Systems:

Automatic transmission (CVT - Continuously Variable Transmission) operation, maintenance, adjustments, and common repair procedures.

Chassis Systems:

Frame inspection and repair, suspension components (front and rear shocks, A-arms, linkages), steering system (handlebar, tie rods, steering knuckles), wheel bearings, hub maintenance.

Braking Systems:

Front and rear brake systems (disc or drum, depending on specific configuration), brake caliper maintenance, brake line inspection, brake fluid service, lever and pedal adjustments.

Electrical Systems:

Wiring diagrams, lighting system (headlights, taillights, brake lights), battery maintenance and charging system, starter motor, CDI unit, basic electrical troubleshooting.

Fuel System:

Fuel tank, fuel lines, fuel filter, carburetor cleaning and adjustment, fuel petcock operation.

Lubrication:

Engine oil specifications, oil change intervals, gearbox oil specifications, lubrication points and procedures.

Clutch System:

CVT belt inspection and replacement, clutch assembly maintenance, centrifugal clutch operation.

Seat System:

Seat removal and installation, related body panel access.

Locks And Security:

Ignition switch and lock cylinder maintenance, if applicable.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks and replacement, chain adjustment and lubrication (if applicable), brake adjustments, tire pressure checks, air filter cleaning/replacement.

Troubleshooting:

Diagnostic procedures for common starting issues, running problems, electrical faults, and mechanical malfunctions.

Repair Procedures:

Step-by-step instructions for disassembling, inspecting, repairing, and reassembling all major vehicle components.

Component Disassembly And Assembly:

Detailed instructions for removing and reinstalling engine parts, transmission components, suspension elements, steering parts, brakes, and electrical components.

Technical Specifications And Tolerances:

Provides critical measurements, clearances, torque values, and other technical data required for accurate repairs and adjustments.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic owner maintenance to complex engine rebuilds and electrical diagnostics. Equivalent to dealership-level service information.

📊 Manual Specifications

File Format

File Format:

Adobe Acrobat PDF

Print Quality

Print Quality:

High-resolution digital scans, enabling clear printing of text and diagrams. Searchable text within PDF for quick information retrieval.

Binding Type

Binding Type:

Not Applicable (Digital Download - User printable for desired binding)

Paper Type

Paper Type:

Not Applicable (Digital Download - User printable on preferred paper type)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Air-cooled, SOHC

Engine Displacement:

49cc (Cubic Centimeters)

Bore X Stroke:

Not explicitly stated in product info, but typical for this class would be around 39.0 mm x 41.5 mm

Compression Ratio:

Not explicitly stated in product info, but generally around 9.0:1 to 10.5:1 for this engine type.

Performance

Horsepower:

Approximately 4.0 - 4.5 HP (Horsepower) at estimated RPM

Torque:

Not explicitly stated in product info, but expected to be low-end torque for youthful rider usability.

Fuel System

Fuel Delivery:

Carburetor (likely Mikuni VM series or similar small-bore carb)

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

Approximately 1.5 Liters (0.4 US gal)

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Starting System

Starting Method:

Electric Starter (with backup kick-start likely not present on this model)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive System:

Chain Drive (Rear Wheel)

Features

Clutch Type:

Centrifugal Clutch

Gear Reduction:

CVT automatically provides infinite gear ratios for optimal power delivery.

📐 Dimensions

Exterior

Overall Length:

Approximately 1440 mm (56.7 in)

Overall Width:

Approximately 970 mm (38.2 in)

Overall Height:

Approximately 915 mm (36.0 in)

Weights

Dry Weight:

Approximately 113 kg (249 lbs)

Curb Weight:

Approximately 120 kg (265 lbs)

Ground Clearance:

Approximately 90 mm (3.5 in)

Wheels And Tires

Front Tire Size:

AT 16 x 7-7

Rear Tire Size:

AT 18 x 9-8

Wheel Bolt Pattern:

Not specified, but typical for ATVs of this era.

🛡️ Safety Features

Ratings

Intended Use Safety:

Designed for youth riders with features like an engine limiter screw and speed governor for controlled performance.

Active Features

Throttle Limiter:

Adjustable throttle limiter screw for parental control of speed.

Passive Features

Safety Tether Switch:

Presence of a tether switch for emergency engine shut-off (typical for youth ATVs, manual would detail its function).

Lighting:

Headlights and Taillight/Brake Light for visibility.

💡 Technology Features

Infotainment

Infotainment Features:

Not applicable. This is a basic youth ATV focused on mechanical operation.

Driver Assistance

Driver Assistance Features:

Engine limiter and throttle governor serve as primary safety/assistance features for young riders.

Connectivity

Connectivity Features:

Not applicable.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Typically every 100 hours or 12 months, whichever comes first. Refer to manual for exact Suzuki recommendations.

Air Filter Cleaning Interval:

Frequent inspection and cleaning, especially in dusty conditions. Replacement as needed.

Spark Plug Inspection Interval:

Check at initial service and every 100 hours or 12 months. Replacement as needed.

Brake Fluid Change Interval:

Typically every 24 months or as recommended in the manual to prevent moisture absorption and corrosion.

Fluid Specifications

Engine Oil Type:

Suzuki recommends API SE, SF or SG grade SAE 10W-30 or 10W-40 oil. For specific temperature ranges, consult the manual.

Engine Oil Capacity:

Approximately 0.8 Liters (0.85 US qt) without oil filter change; 0.9 Liters (0.95 US qt) with oil filter change. Check manual for precise figures.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Known Issues

Common Wear Items:

CVT belt, brake pads, tires, and air filter are common wear items that require regular inspection and potential replacement.

Carburetor Cleaning:

Carburetors can become clogged with debris or stale fuel, necessitating cleaning and potentially a jet change depending on fuel quality and usage.

Electrical Connections:

Corroded or loose electrical connections can cause intermittent issues, especially in wet or dirty environments. Manual covers troubleshooting these.

📚 Vehicle History

Brand Heritage

Suzuki Atv History:

Suzuki has a long-standing reputation in the ATV market, known for reliable and performance-oriented machines across various displacements and rider levels.

Model Evolution

Quadsport Lineage:

The QuadSport 50 is part of Suzuki's successful youth ATV line, designed to introduce younger riders to the sport with safety and ease of use as primary considerations.

Production

Production Years Covered By Manual:

2006-2009

Manufacturing Location:

Likely manufactured in Japan or by Suzuki's global manufacturing partners.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the LT-Z50 aren't detailed, Suzuki ATVs have historically received positive reviews for build quality and user-friendliness in the youth segment.