Positioning:
Cruiser motorcycle segment, targeting riders seeking classic styling and reliable V-twin performance.
Competitors:
Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series.
Features:
Fuel-injected V-twin engine, classic styling, comfortable riding position, belt drive for low maintenance.
Primary Coverage:
Motorcycle Service, Repair, and Workshop
Additional Coverage:
Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams, Specifications
Estimated Pages:
Approximately 300-500 pages (typical for this model's service manual)
Type:
Service and Repair Manual
Engine:
Engine assembly, disassembly, lubrication, cooling, fuel, exhaust, ignition, emissions
Transmission:
Clutch, gearbox, final drive, lubrication
Chassis:
Frame, front fork, rear suspension, steering system
Brakes:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, pads, discs
Electrical:
Wiring diagrams, battery, charging system, ignition system, lighting, starting system, instrumentation, sensors
Bodywork:
Fairings, fenders, fuel tank, seat, controls, accessories
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad replacement, fluid checks and changes
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components, engine rebuilds, transmission overhauls, suspension repairs
Specifications:
Torque values, clearances, tolerances, fluid capacities, performance data
Depth:
Comprehensive, from basic routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and wiring diagrams.
Format Details:
Searchable PDF, suitable for printing, high-resolution images and diagrams.
Quality:
High-resolution, clear diagrams and text for easy understanding.
Binding:
Not Applicable (Digital PDF)
Paper:
Not Applicable (Digital PDF)
Engine Type:
Four-stroke, 2-valve, SOHC, V-twin
Displacement:
892 cc (54.5 cu in)
Bore X Stroke:
88.0 x 74.2 mm (3.46 x 2.92 in)
Horsepower:
Approximately 55-60 hp @ 6,300 rpm (est.)
Torque:
Approximately 56-60 lb-ft @ 3,700 rpm (est.)
Fuel Delivery:
Fuel Injection (DFI) with dual 36mm throttle bodies
Fuel Type:
Unleaded gasoline, minimum 87 octane
Oil Capacity:
Approximately 3.6 L (3.8 US qt) with filter change
Oil Type:
SAE 10W-40 motorcycle oil, API SG or higher, JASO MA certified
Safety Standards:
Complies with relevant national and international motorcycle safety standards.
Braking System:
Dual disc front brake with hydraulic calipers, Single disc rear brake with hydraulic caliper.
Lighting:
Halogen headlight, LED taillight and turn signals.
Frame Construction:
Double-cradle steel frame for stability and rigidity.
Tire Specifications Front:
130/90-16M/C 67B
Tire Specifications Rear:
180/70-15M/C 76H
Instrumentation:
Analog speedometer, digital odometer, trip meter, clock, fuel gauge, indicator lights. Some models may feature a tachometer.
Rider Aids:
Primarily mechanical systems; ABS was not standard on all early models, check specific vehicle.
Connectivity Features:
No electronic connectivity features typical of modern vehicles.
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Air Filter Replacement:
Inspect every 6,000 km (3,700 miles), replace as needed.
Spark Plug Replacement:
Inspect every 12,000 km (7,500 miles), replace as needed.
Belt Tension Check:
Every 12,000 km (7,500 miles) or annually.
Coolant Type:
Permanent type antifreeze (ethylene glycol based) with distilled water (50:50 mixture)
Common Wear Items:
Tires, brake pads, clutch plates (depending on riding style), belt drive maintenance.
Potential Concerns:
Some owners report minor electrical gremlins or starter solenoid issues, though generally considered reliable. The fuel injection system is robust.
Torque Specifications Engine
Cylinder Head Bolts:
Refer to manual for specific sequence and torque values.
Torque Specifications Chassis
Front Axle Nut:
Refer to manual for specific torque value.
Rear Axle Nut:
Refer to manual for specific torque value.
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long-standing reputation for producing high-performance and reliable motorcycles across various genres.
Vulcan Lineage:
The Vulcan line has been a cornerstone of Kawasaki's cruiser offerings, evolving from earlier V-twin designs. The VN900 Classic builds on this heritage with modern amenities and classic styling cues.
Production Years:
VN900 Classic introduced for the 2006 model year and continued through 2010 with minor updates.
