Target Audience:
Owners of 2006 Arctic Cat 400, 500, and 650 V-Twin ATVs seeking to perform maintenance, repairs, or understand their vehicles' systems.
Value Proposition:
Provides comprehensive, model-specific technical data in an accessible digital format, enabling DIY repairs and maintenance to save on labor costs.
Digital Convenience:
Instant download after payment, accessible on various devices (smartphones, tablets, computers), eliminating the need for physical manuals on the trail.
Lifetime Policy:
Lifetime protection policy against loss or damage, offering free replacements.
Covered Models:
2006 Arctic Cat 400 4x4 ATV, 2006 Arctic Cat 400 4x4 Auto ATV, 2006 Arctic Cat 400 4x4 Auto LE ATV, 2006 Arctic Cat 400 4x4 Auto TBX ATV, 2006 Arctic Cat 400 4x4 Auto TRV ATV, 2006 Arctic Cat 400 4x4 Auto VP ATV, 2006 Arctic Cat 400 4x4 VP ATV, 2006 Arctic Cat 500 4x4 ATV, 2006 Arctic Cat 500 4x4 Auto ATV, 2006 Arctic Cat 500 4x4 Auto LE ATV, 2006 Arctic Cat 500 4x4 Auto TBX ATV, 2006 Arctic Cat 500 4x4 Auto TRV ATV, 2006 Arctic Cat 650 4x4 Auto V2 ATV, 2006 Arctic Cat 650 4x4 Auto V2 LE ATV, 2006 Arctic Cat 650 4x4 H1 SE ATV
Estimated Page Count:
Approximately 700-1000+ pages (typical for comprehensive ATV service manuals of this era and scope)
Manual Type:
Comprehensive Service/Repair Manual
Engine:
Detailed coverage of 400cc, 500cc, and 650cc engine variants (OHV, SOHC, DOHC depending on specific model), including disassembly, assembly, inspection, and troubleshooting.
Fuel System:
Carburetor and EFI systems, fuel pump, fuel filter, fuel tank, fuel lines, and associated components.
Lubrication And Cooling:
Oil pump, oil filter, oil cooler (if equipped), coolant pump, radiator, hoses, and thermostat.
Transmission And Drivetrain:
Automatic transmission (CVT), drive clutches, driven clutches, belt inspection and replacement, gearcase, differentials (front and rear), drive shafts, CV joints, and final drive.
Steering System:
Handlebar assembly, steering post, tie rods, ball joints, knuckle assembly, and steering linkage adjustments.
Suspension And Shocks:
Front and rear suspension components, shock absorbers, A-arms, bushings, bearings, and alignment.
Electrical System:
Battery, charging system (stator, regulator/rectifier), ignition system (CDI, coils, spark plugs), lighting (headlights, taillights), starter motor, and wiring diagrams.
Braking System:
Hydraulic brake system, master cylinders, brake calipers, brake pads, brake lines, and bleeding procedures.
Bodywork And Chassis:
Frame inspection, plastic body panels, fenders, racks, seat, and trim.
Intake And Exhaust:
Airbox, air filter, intake manifold, carburetor/injector body, exhaust system, mufflers, and catalytic converter (if applicable).
Maintenance:
Routine checks, oil changes, filter replacements, spark plug service, lubrication points, and seasonal storage procedures.
Troubleshooting:
Diagnostic charts and procedures for common issues related to starting, engine performance, electrical systems, and drivetrain.
Repair And Rebuild:
Step-by-step instructions for complete engine teardown and rebuild, transmission overhaul, suspension component replacement, and brake system repairs.
Installation:
Procedures for installing new components, accessories, or after major component replacements.
Diagnostic Capabilities:
Advanced diagnostic procedures for EFI systems (if applicable), electrical troubleshooting using wiring diagrams, and mechanical wear analysis.
Rebuild Instructions:
Detailed specifications for critical engine and transmission components, torque values, clearances, and machining tolerances for complete overhauls.
Special Tools:
Identification of necessary special tools and their usage for specific repair procedures.
Engine Variants:
400cc (likely single-cylinder, liquid-cooled, SOHC or DOHC), 500cc (likely single-cylinder, liquid-cooled, SOHC or DOHC), 650cc V-Twin (liquid-cooled, SOHC or DOHC).
Horsepower Range:
Approx. 28-35 HP for 400/500cc models, Approx. 45-50 HP for 650cc V-Twin models (estimates vary by specific tuning and model year).
Torque Range:
Significant torque suitable for off-road applications, with the 650 V-Twin offering considerably more pulling power.
Fuel Delivery Systems:
Carbureted (Mikuni or similar) for some models and Electronic Fuel Injection (EFI) for others, particularly higher-trim or later-production variants.
Cooling Type:
Liquid-cooled
General Atv Dimensions:
Dimensions vary by model (400, 500, 650) and specific sub-model (e.g., TRV, TBX). Refer to individual model specs in manual for exact lengths, widths, and heights.
Dry Weight Range:
Approx. 600-750 lbs (272-340 kg) depending on engine size and configuration.
Towing Capacity:
Typically rated for significant towing, often 1000 lbs (454 kg) or more.
Ground Clearance:
Typically 10-12 inches (254-305 mm), providing excellent off-road capability.
Oil Change Interval:
Typically every 100-200 hours or annually, whichever comes first. Refer to manual for precise recommendation based on operating conditions.
Air Filter Service:
Inspect and clean/replace every 50-100 hours or as needed based on dust conditions.
Spark Plug Service:
Check and gap every 100 hours, replace as needed. Specific plug types and gap settings in manual.
Cv Belt Inspection:
Inspect belt for wear, cracks, and delamination every 50-100 hours, replace as necessary.
Engine Oil Type:
Arctic Cat recommends specific synthetic or semi-synthetic engine oil. Viscosity typically 0W-40 or 10W-40 depending on temperature range. Refer to manual for exact API service classification and specifications.
Coolant Type:
Ethylene glycol-based antifreeze (e.g., SAE J1034 or equivalent) mixed with distilled water. Typically a 50/50 mix.
Gearcase Oil:
Arctic Cat Gear Oil or equivalent SAE 80W-90 API GL-4 or GL-5 gear oil.
Common Wear Items:
CV joint boots, suspension bushings, wheel bearings, and CVT belt wear are common on ATVs of this age and usage.
Electrical Component Reliability:
Some electrical components like voltage regulators or CDI units can be prone to failure with age and vibration; thorough electrical troubleshooting is key.
Carburetor Performance:
Carburetor adjustments and cleaning may be required for optimal performance, especially if the ATV has been stored for extended periods or used with stale fuel.
