DUCATI SuperSport 800 Motorcycle Workshop Service/Repair Manual 2006

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Tipo: Motorcycle

Proveedor:

SKU: 111745

Etiquetas: 2006 Ducati Motorcycle Motorcycles SuperSport SuperSport 800

Variantes de producto

Descripción

The 2006 SuperSport 800 embodies renowned engineering and distinctive Italian styling, offering riders a blend of sporty performance and accessible ergonomics. Powered by an air-cooled, 797 cc L-twin engine featuring desmodromic valve actuation, this model represents a commitment to performance heritage. Its design caters to riders seeking an engaging riding experience suitable for both spirited rides and longer journeys, positioning it within the sport-touring and naked sportbike segments. The SuperSport 800 is characterized by its characteristic V-twin engine, agile handling, and a focus on rider enjoyment. This comprehensive workshop service and repair manual provides detailed guidance for the 2006 SuperSport 800, covering all essential aspects of maintenance, diagnostics, and repair. With 544 pages of information in English and Italian, it delves into engine assembly and disassembly, fuel and ignition systems, electrical circuits, and chassis components, including wheels, suspension, and brakes. The manual includes scheduled maintenance procedures, troubleshooting guides for common issues, technical specifications such as torque values and fluid capacities, and numerous illustrations to aid in understanding complex procedures. It serves as an invaluable resource for owners and technicians aiming to maintain the optimal performance and longevity of their SuperSport 800.

🏷️ Basic Information

Identification

Make:

Ducati

Model:

SuperSport 800

Year:

Engine Variant:

800cc L-Twin (Desmodromic)

Codes

Chassis Code:

DM536 (typical for this era/engine)

Engine Code:

DM536 (typical for this era/engine)

👋 Introduction

Market Position

Motorcycle Segment:

Sport-touring/Naked sportbike with a focus on accessible performance and Ducati heritage.

Competitive Analysis

Competitors 2006:

Competed with models from manufacturers like Honda (VFR series), Kawasaki (Ninja series), Suzuki (GSF series), Yamaha (FZ series) in the middleweight to near-liter class sportbike segment.

Key Features

Ducati Heritage:

Represents Ducati's characteristic L-twin engine, desmodromic valve actuation, and distinctive Italian styling.

Target Audience:

Riders seeking a blend of sporty performance, comfortable ergonomics for longer rides, and the unique character of a Ducati.

Value Proposition

Manual Value:

Provides professional-grade repair information, enabling owners to perform maintenance and repairs, saving on dealership service costs and empowering DIY enthusiasts.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair for 2006 Ducati SuperSport 800

Secondary Coverage:

Diagnostic procedures, maintenance schedules, component specifications

Page Count

Total Pages:

Manual Type

Type:

Workshop Service/Repair Manual

Language

Languages:

English/Italian

Format

File Format:

Compatibility:

Windows/Mac

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine assembly/disassembly, lubrication, cooling (air-cooled), valve clearance, timing belt maintenance, piston/cylinder inspection, crankshaft/connecting rod checks.

Fuel System:

Fuel tank inspection and cleaning, fuel pump testing, fuel injectors, throttle body maintenance, fuel filter replacement, fuel line routing and inspection.

Exhaust System:

Exhaust pipe removal and installation, muffler inspection, gasket replacement, emissions control components (if applicable).

Ignition Injection System:

ECU diagnosis, sensor testing (TPS, MAP, IAT, Lambda), ignition coil testing, spark plug specifications, fuel injection system troubleshooting, idle speed control.

Electric System:

Wiring diagrams, battery testing and maintenance, starter motor, alternator, lighting circuits, fuses and relays, instrument panel diagnostics, electrical connector troubleshooting.

Controls:

Handlebar controls, throttle cable adjustment, clutch lever adjustment, brake lever adjustment, quick-turn throttle installation/adjustment.

Wheels Suspension Brakes:

Front and rear wheel bearing maintenance, tire inspection and replacement, suspension fork service (oil change, seal replacement), rear shock absorber adjustment and overhaul, brake caliper overhaul, brake fluid replacement, pad inspection and replacement, rotor inspection, master cylinder maintenance.

Frame:

Frame inspection for damage, steering head bearing maintenance and replacement, swingarm bearing service, kickstand inspection and repair.

Fairing:

Fairing component removal and installation, mounting points inspection, cosmetic care and repair.

Procedures Included

Maintenance:

Scheduled maintenance (e.g., oil changes, filter replacements, chain lubrication/adjustment), pre-ride inspections, long-term storage procedures.

Troubleshooting:

Diagnostic flowcharts for common running issues, electrical faults, starting problems, and performance degradation.

Repair:

Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly for all covered systems.

Technical Specifications:

Torque values for all fasteners, clearances, fluid capacities, electrical specifications, emissions data.

Technical Depth

Depth:

Comprehensive; covers routine maintenance to major component overhauls and diagnostics, suitable for experienced DIY mechanics and professional technicians.

Visual Aid

Illustrations:

Numerous pictures and diagrams to illustrate procedures and component identification.

📊 Manual Specifications

File Format

Searchability:

PDF format allows for text searching of specific terms and procedures.

Print Quality

Printability:

All pages are printable, allowing users to select and print specific sections for workshop use.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, 90° L-twin cylinder (Desmodromic actuation)

Displacement:

797 cc (797 cubic centimeters)

Bore X Stroke:

94 mm x 71.5 mm (typical for this engine)

Compression Ratio:

9.1:1 (typical for this engine)

Valve Train:

2 valves per cylinder, Desmodromic actuation

Valve Clearance Intake:

0.10 - 0.15 mm (cold)

Valve Clearance Exhaust:

0.10 - 0.15 mm (cold)

Ignition:

Electronic ignition system, Ducati Ignition Control (DIC)

Performance

Horsepower Max:

Approx. 78 HP (58 kW) at 8,500 rpm (approximate, actual may vary slightly)

Torque Max:

Approx. 74 Nm (55 lb-ft) at 6,000 rpm (approximate, actual may vary slightly)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Marelli or similar system

Fuel Type:

Unleaded gasoline, minimum 95 RON (Octane rating)

Fuel Tank Capacity:

Approx. 15 Liters (3.96 US gallons)

Lubrication

Oil Type:

SAE 10W-40 or 15W-50 Motorcycle Oil, API SG/SH/SJ or higher, JASO MA certified

Oil Capacity With Filter:

Approx. 3.2 Liters (3.38 US quarts)

Oil Filter Part Number:

Ducati Part Number: 444.1.010.1A or equivalent aftermarket (e.g., HF152)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet multi-plate clutch, hydraulic actuation

Features

Final Drive:

Chain drive

Gear Ratios:

Specific gear ratios are detailed within the manual, crucial for performance tuning and diagnosis.

📐 Dimensions

Exterior

Wheelbase:

Approx. 1410 mm (55.5 inches)

Weights

Dry Weight:

Approx. 194 kg (427.7 lbs)

Wet Weight:

Approx. 212 kg (467.4 lbs) (fully fueled)

🛡️ Safety Features

Ratings

Safety Features:

Dual front disc brakes, single rear disc brake, advanced frame geometry for stability.

Active Features

Braking System Front:

Dual 320 mm discs, 4-piston Brembo calipers

Braking System Rear:

Single 240 mm disc, 2-piston Brembo caliper

Passive Features

Lighting:

Halogen headlight, LED taillight, turn signals.

💡 Technology Features

Infotainment

Instrument Panel:

Analog tachometer, digital speedometer, LCD display for trip meters, clock, and warning lights. Diagnostics for warning light indicators are covered.

Driver Assistance

ABS Availability:

ABS was typically an optional feature or not standard on this specific SuperSport model; manual covers relevant systems if equipped.

Connectivity

Diagnostic Port:

Features a diagnostic connector (e.g., 3-pin or OBD-II style depending on exact build) for use with diagnostic tools. Manual details its location and use.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 12,000 km (7,500 miles) or annually, whichever comes first.

Desmo Service:

Every 12,000 km (7,500 miles) or every 2 years for valve clearance adjustment and timing belt replacement. This is a critical Ducati maintenance item.

Air Filter Replacement:

Every 12,000 km (7,500 miles) or as needed based on operating conditions.

Brake Fluid Flush:

Every 2 years, or more frequently if fluid is contaminated.

Coolant Flush:

N/A (Air-cooled engine)

Fluid Specifications

Brake Fluid:

DOT 4 or DOT 5.1 brake fluid

Clutch Fluid:

DOT 4 or DOT 5.1 brake fluid

Chain Lube:

Recommended motorcycle chain lubricant

Known Issues

Electrical Connectors:

Corrosion or looseness in electrical connectors can lead to intermittent issues. Manual details inspection and cleaning procedures.

Desmodromic Timing Belts:

Belts can degrade over time; strict adherence to replacement intervals is crucial to prevent catastrophic engine damage. Manual details correct tensioning and replacement.

Fuel Pump Reliability:

While generally reliable, older fuel pumps can be a point of failure. Manual provides diagnostic steps.

📚 Vehicle History

Brand Heritage

Ducati Legacy:

Ducati is renowned for its high-performance motorcycles, particularly its L-twin engines, desmodromic valve technology, and racing pedigree dating back to the early 20th century.

Model Evolution

Supersport Lineage:

The SuperSport line has a long history within Ducati, evolving from earlier sportbikes to offer a more accessible and street-focused performance option compared to the flagship superbikes.

Production

Production Era:

The 2006 model falls within the Ducati '999' generation styling influence, representing an evolution from the previous '916/996/998' SuperSport models.

🏆 Awards & Recognition

Recognitions

Ducati Design Award:

While not specific to the 2006 SuperSport 800, Ducati motorcycles of this era are consistently recognized for their award-winning Italian design aesthetics.

Ratings

Performance Reviews:

Motorcycle publications of the time generally praised the SuperSport 800 for its engaging V-twin power delivery, agile handling, and comfortable riding position for its class.