Vehicle Segment:
        
        
            Mid-size Sedan
        
     
    
        
            Target Audience:
        
        
            DIY enthusiasts, independent repair shops, fleet maintenance
        
     
    
    
        
            Competition:
        
        
            Other mid-size sedans of the era such as Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima.
        
     
    
    
        
            Manual Advantage:
        
        
            Licensed OE (Original Equipment) derived information, instant online access, year-long subscription, cross-platform compatibility (PC, tablet, smartphone).
        
     
    
        
            Software Developer:
        
        
            RepairSurge
        
     
 
    
    
    
        
            Powertrain:
        
        
            Engine, Transmission, Drivetrain
        
     
    
        
            Chassis:
        
        
            Suspension, Steering, Brakes, Wheels, Tires
        
     
    
        
            Electrical:
        
        
            Wiring Diagrams, Lighting, Instruments, Body Electrical
        
     
    
        
            Comfort And Convenience:
        
        
            HVAC (Heating, Ventilation, and Air Conditioning), Audio System, Interior Trim, Exterior Trim
        
     
    
    
        
            Maintenance:
        
        
            Scheduled maintenance, fluid changes, filter replacements, lubrication
        
     
    
        
            Troubleshooting:
        
        
            Diagnostic procedures, symptom-based troubleshooting, diagnostic trouble codes (DTCs)
        
     
    
        
            Repair:
        
        
            Component replacement, system repairs, adjustments
        
     
    
        
            Diagnostics:
        
        
            On-Board Diagnostics (OBD-II) procedures, scan tool usage
        
     
    
    
        
            Depth:
        
        
            Comprehensive Factory-Level Detail (OE Material Derived)
        
     
    
        
            Specific Procedures:
        
        
            Engine rebuild procedures, transmission overhaul, brake system bleeding, suspension component replacement, electrical circuit tracing
        
     
 
    
    
    
        
            Engine Option 1:
        
        
            2.3L Duratec DOHC I-4
        
     
    
        
            Engine Code 1:
        
        
            PZEV (Partial Zero Emission Vehicle) emissions compliant in California and other states.
        
     
    
        
            Horsepower 1:
        
        
            160 hp @ 6250 rpm
        
     
    
        
            Torque 1:
        
        
            146 lb-ft @ 4250 rpm
        
     
    
        
            Bore X Stroke 1:
        
        
            3.46 in x 3.54 in (88 mm x 90 mm)
        
     
    
        
            Compression Ratio 1:
        
        
            9.7:1
        
     
    
    
        
            Engine Option 2:
        
        
            3.0L Duratec 30 V6 DOHC
        
     
    
        
            Horsepower 2:
        
        
            200 hp @ 6300 rpm
        
     
    
        
            Torque 2:
        
        
            203 lb-ft @ 4300 rpm
        
     
    
        
            Bore X Stroke 2:
        
        
            3.50 in x 3.15 in (89 mm x 80 mm)
        
     
    
        
            Compression Ratio 2:
        
        
            10.0:1
        
     
    
    
        
            Fuel Delivery:
        
        
            Electronic Fuel Injection (EFI)
        
     
    
        
            Recommended Fuel:
        
        
            87 Octane Unleaded Gasoline
        
     
    
    
        
            Emissions Control:
        
        
            Catalytic Converter, On-Board Diagnostics (OBD-II)
        
     
 
    
    
    
        
            Transmission Type I4:
        
        
            5-speed Manual Transmission (M5R1)
        
     
    
    
        
            Transmission Type I4 Auto:
        
        
            5-speed Automatic Transmission (5F50N)
        
     
    
        
            Transmission Type V6:
        
        
            6-speed Automatic Transmission (AX4N)
        
     
    
    
        
            Transmission Fluid I4 Auto:
        
        
            Mercon V
        
     
    
        
            Transmission Fluid V6:
        
        
            Mercon LV
        
     
    
        
            Drivetrain Layout:
        
        
            Front-Wheel Drive (FWD)
        
     
 
    
    
    
        
            NHTSA Frontal Driver:
        
        
            ★★★★★ (5/5)
        
     
    
        
            NHTSA Frontal Passenger:
        
        
            ★★★★★ (5/5)
        
     
    
        
            NHTSA Side Driver:
        
        
            ★★★★☆ (4/5)
        
     
    
        
            NHTSA Side Rear Passenger:
        
        
            ★★★★☆ (4/5)
        
     
    
        
            IIHS Moderate Overlap Frontal Offset:
        
        
            Good
        
     
    
    
    
        
            Airbags:
        
        
            Frontal airbags, front side-impact airbags, side curtain airbags (optional)
        
     
    
        
            Seatbelts:
        
        
            3-point seat belts with pretensioners and load limiters
        
     
    
        
            Child Anchors:
        
        
            LATCH (Lower Anchors and Tethers for Children) system
        
     
    
    
        
            ABS:
        
        
            Standard Anti-lock Braking System (ABS)
        
     
    
        
            Traction Control:
        
        
            Traction Control System (TCS) (standard on V6, optional on I4)
        
     
    
        
            Electronic Stability Control:
        
        
            Electronic Stability Control (ESC) (optional)
        
     
 
    
    
    
        
            Audio System:
        
        
            Standard AM/FM stereo with CD player, optional Sirius Satellite Radio.
        
     
    
        
            Display:
        
        
            Digital clock display, optional navigation system on higher trims.
        
     
    
    
        
            Cruise Control:
        
        
            Standard cruise control.
        
     
    
        
            Remote Keyless Entry:
        
        
            Standard or optional depending on trim level.
        
     
    
    
        
            Auxiliary Input:
        
        
            Optional auxiliary audio input jack.
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Every 5,000 miles or 6 months, whichever comes first (or 7,500 miles under normal conditions with synthetic oil, refer to manual for specifics).
        
     
    
        
            Air Filter Replacement:
        
        
            Every 15,000 - 30,000 miles, depending on driving conditions.
        
     
    
        
            Engine Coolant Flush:
        
        
            Every 100,000 miles or 5 years for the initial flush, then every 50,000 miles or 5 years thereafter.
        
     
    
        
            Transmission Fluid Change I4 Auto:
        
        
            Every 30,000 - 100,000 miles, depending on driving conditions (refer to manual for precise interval and Mercon V specification).
        
     
    
        
            Spark Plug Replacement I4:
        
        
            Approximately 100,000 miles (iridium spark plugs).
        
     
    
        
            Spark Plug Replacement V6:
        
        
            Approximately 60,000 miles (platinum spark plugs).
        
     
    
    
        
            Engine Oil Spec I4:
        
        
            SAE 5W-20, API Service SG or higher
        
     
    
        
            Engine Oil Spec V6:
        
        
            SAE 5W-20, API Service SG or higher
        
     
    
        
            Engine Oil Capacity I4:
        
        
            5.0 quarts (4.7 liters) with filter
        
     
    
        
            Engine Oil Capacity V6:
        
        
            6.0 quarts (5.7 liters) with filter
        
     
    
        
            Coolant Type:
        
        
            Ford Premium Engine Coolant (Green)
        
     
    
    
        
            Common Issue 1:
        
        
            Transmission Control Module (TCM) failures leading to shifting problems (especially with the 5F50N automatic).
        
     
    
        
            Common Issue 2:
        
        
            Water pump leaks on the 3.0L V6 engine.
        
     
    
        
            Common Issue 3:
        
        
            Oil leaks from the valve cover gaskets, particularly on higher mileage vehicles.
        
     
    
        
            Common Issue 4:
        
        
            Power steering fluid leaks or pump issues.
        
     
 
    
    
    
        
            Ford History:
        
        
            Ford Motor Company, established in 1903, is one of the world's largest automakers with a long history of innovation and popular vehicles.
        
     
    
    
        
            Fusion Introduction:
        
        
            The Ford Fusion was introduced for the 2006 model year as a replacement for the Ford Mondeo in North America. It was Ford's first front-wheel-drive mid-size sedan.
        
     
    
        
            Platform Sharing:
        
        
            Based on the Mazda GG platform, shared with the Mazda 6 and Mercury Milan.
        
     
    
    
        
            Assembly Plant:
        
        
            Flat Rock, Michigan, USA