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    Harley Davidson FLHR Road King 2006 Workshop Service Manual

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    This workshop service manual covers the FLHR Road King, model year 2006. Known for its classic styling and touring comfort, the FLHR Road King is a full-size cruiser motorcycle designed...
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    Tipo: Motorcycle
    Proveedor:
    SKU: 75173
    This workshop service manual covers the FLHR Road King, model year 2006. Known for its classic styling and touring comfort, the FLHR Road King is a full-size cruiser motorcycle designed for long-distance riding. Key features include a detachable windshield, hard saddlebags for ample storage, and a comfortable seating arrangement for both rider and passenger. Powered by the robust Twin Cam 88 engine and equipped with the then-new 6-speed Cruise Drive transmission, this model offers a blend of traditional V-twin performance and enhanced highway cruising capabilities, solidifying its place as a flagship model in the touring family. This comprehensive 986-page English-language manual provides detailed guidance for owners and technicians. It covers all essential aspects of the vehicle, including the engine, transmission, fuel and exhaust systems, electrical system, brakes, frame, suspension, wheels, tires, and bodywork. The manual details routine maintenance procedures, in-depth repair procedures for all major components, diagnostic steps for troubleshooting, and calibration adjustments. It serves as an indispensable resource for maintaining the reliability, performance, and longevity of the 2006 FLHR Road King, from basic servicing to complete overhauls.
    🏷️ Basic Information
    Identification
    Make:
    Harley-Davidson
    Model:
    FLHR Road King
    Year:
    2006
    Codes
    Model Code:
    FLHR
    👋 Introduction
    Market Position
    Market Segment:
    Full-size cruiser motorcycle, touring-oriented.
    Competitive Analysis
    Competitors:
    Other Harley-Davidson touring models, Indian Chief, certain Japanese cruiser models with touring capabilities.
    Key Features
    Model Features:
    Detachable windshield, hard saddlebags, comfortable rider and passenger seating, large displacement V-twin engine, classic styling.
    Manual Value Proposition
    Target Audience:
    Harley-Davidson FLHR Road King 2006 owners, independent motorcycle mechanics, DIY enthusiasts.
    📋 Manual Details
    Coverage Areas
    Engine:
    True
    Transmission:
    True
    Electrical System:
    True
    Frame And Suspension:
    True
    Brakes:
    True
    Fuel System:
    True
    Exhaust System:
    True
    Wheels And Tires:
    True
    Body And Trim:
    True
    Accessories And Installation:
    True
    Troubleshooting:
    True
    Page Count
    Page Count:
    986
    Manual Type
    Manual Type:
    Workshop Service Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine Systems:
    Twin Cam 88 Engine (1450cc), fuel injection (EFI), ignition system, lubrication, cooling, exhaust.
    Powertrain Systems:
    Cruise Drive Transmission (6-speed), clutch operation, primary drive, final drive (belt).
    Chassis Systems:
    Frame, front fork (Telescopic), rear shock absorbers, steering, swingarm.
    Braking Systems:
    Hydraulic disc brakes (front and rear), brake caliper service, brake fluid specifications.
    Electrical Systems:
    Wiring diagrams, battery maintenance, charging system (alternator/stator), starting system, lighting, instrumentation, ignition switch, security system.
    Fuel And Emission Control:
    Fuel tank, fuel pump, fuel injectors, throttle body, oxygen sensors, evaporative emission control system.
    Procedures Included
    Maintenance Procedures:
    Routine maintenance checks, oil changes, filter replacements, spark plug service, brake pad inspection, tire pressure checks, battery servicing.
    Repair Procedures:
    Engine overhaul, transmission rebuild, fork seal replacement, brake system bleeding, electrical component diagnosis and replacement, body panel repair and replacement.
    Diagnostic Procedures:
    Troubleshooting common symptoms, diagnostic trouble codes (DTCs), using diagnostic tools, wiring harness testing.
    Calibration And Adjustment:
    Throttle cable adjustment, clutch cable adjustment, idle speed adjustment, suspension adjustments.
    Technical Depth
    Depth Of Coverage:
    Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
    📊 Manual Specifications
    File Format
    File Format:
    Searchable PDF
    Print Quality
    Print Quality:
    High-resolution, suitable for printing individual pages or the entire document.
    Binding Type
    Binding Type:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Air-cooled, 45-degree V-twin
    Displacement:
    1450 cc (88 cubic inches)
    Bore X Stroke:
    3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
    Compression Ratio:
    8.8:1
    Valvetrain:
    Overhead valves (OHV), 2 valves per cylinder, pushrod actuated.
    Performance
    Horsepower:
    Approx. 60-65 HP (varies with tuning and exhaust)
    Torque:
    Approx. 75-80 ft-lbs @ 3500 RPM (varies with tuning and exhaust)
    Fuel System
    Fuel Delivery:
    Electronic Sequential Port Fuel Injection (ESPFI) with throttle body.
    Fuel Type:
    Unleaded gasoline, minimum 91 octane (AKI)
    Lubrication
    Oil Type:
    Harley-Davidson SYN3 Synthetic SAE 20W-50 or equivalent motorcycle-specific oil.
    Oil Capacity:
    3.2 US quarts (3.0 liters) with filter change.
    Ignition System
    Ignition Type:
    Electronic Ignition, Crankshaft Position Sensor (CKP) controlled.
    🔧 Transmission
    Standard
    Transmission Type:
    Harley-Davidson Cruise Drive, 6-speed constant mesh.
    Features
    Clutch Type:
    Wet, multi-plate, diaphragm spring.
    Primary Drive:
    Duplex chain, 34/46 ratio.
    Final Drive:
    Belt drive, 32/66 ratio.
    Fluid Specifications
    Transmission Fluid:
    Harley-Davidson Primary Chain Lubricant or Syn3 SAE 50 for primary/transmission case, or equivalent.
    📐 Dimensions
    Exterior
    Length:
    94.3 inches (2395 mm)
    Width:
    37.0 inches (940 mm)
    Height:
    54.1 inches (1374 mm) (with windshield)
    Wheelbase:
    63.5 inches (1613 mm)
    Ground Clearance:
    5.1 inches (130 mm)
    Weights
    Dry Weight:
    665 lbs (302 kg)
    Gross Vehicle Weight Rating:
    1050 lbs (477 kg)
    Capacities
    Fuel Tank Capacity:
    5.0 US gallons (18.9 liters)
    Saddlebag Capacity:
    Approx. 1.7 cubic feet each
    🛡️ Safety Features
    Ratings
    Crash Test Ratings:
    Not applicable for motorcycles in traditional automotive crash test formats.
    Active Features
    Active Safety Features:
    Dual disc front brakes, single disc rear brake, good braking response.
    Passive Features
    Passive Safety Features:
    Stable chassis, large fairing and windshield for rider protection from elements, robust construction.
    💡 Technology Features
    Infotainment
    Audio System:
    Factory-installed AM/FM radio with CB/Intercom capability and four speakers (often including fairing and rear speakers).
    Display:
    Analog speedometer and tachometer, with integrated fuel and voltage gauges. Often includes a handlebar-mounted information display for odometer, trip meter, gear indication.
    Driver Assistance
    Cruise Control:
    Electronic Cruise Control (standard on most 2006 FLHR models).
    Connectivity
    Connectivity Features:
    Limited by modern standards; primarily focused on rider comfort and communication via CB/Intercom if equipped.
    🔧 Maintenance
    Service Intervals
    First Service:
    1,000 miles (1,600 km) or 12 months.
    Subsequent Service:
    Every 5,000 miles (8,000 km) or 12 months thereafter.
    Fluid Specifications
    Engine Oil:
    Harley-Davidson SYN3 Synthetic SAE 20W-50 (or approved equivalent).
    Primary Chain Lubricant:
    Harley-Davidson Primary Chain Lubricant (or Syn3 SAE 50).
    Brake Fluid:
    DOT 4 Synthetic Brake Fluid (non-silicone).
    Fork Oil:
    Harley-Davidson Motorcycle Fork Oil (weight varies by preference and forks, typically 10W or 15W).
    Known Issues
    Common Wear Items:
    Clutch plates, brake pads, tires, wheel bearings, fork seals.
    Potential Reliability Concerns:
    While generally robust, specific issues can include primary drive chain tensioner wear (on earlier Twin Cam models prior to upgrade kits), potential for voltage regulator failure, and exhaust system leaks.
    Filter Part Numbers
    Oil Filter:
    Harley-Davidson 63796-77A or equivalent (e.g., Chrome 5R for a similar fit).
    📚 Vehicle History
    Brand Heritage
    Brand Establishment:
    Founded in 1903, American motorcycle manufacturer known for its cruiser and touring motorcycles.
    Model Evolution
    Road King Introduction:
    The Road King was introduced in 1994, quickly becoming a flagship model for its blend of classic styling and touring comfort.
    2006 Model Year Significance:
    The 2006 model year features the introduction of the 6-speed Cruise Drive transmission across the Softail, Dyna, and Touring families, offering improved highway cruising and performance.
    Production
    Manufacturing Location:
    United States (Various Harley-Davidson facilities)
    🏆 Awards & Recognition
    Recognitions
    Motorcycle Press Awards:
    While specific awards for the 2006 model year are not universally documented, the Road King model consistently receives praise in enthusiast publications for its classic styling, comfort, and touring capability.
    Ratings
    Customer Satisfaction:
    Generally high, reflecting the enduring appeal of the Road King's design and performance for its target demographic.
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