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2006 Harley Davidson FXDLI DYNA Low RIDER Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDLI Dyna Low Rider Year: 2006 Motorcycle Type: Cruiser Chassis Code: FXDLI Platform: Dyna 👋 Introduction Market Position Market Position: The 2006 Harley-Davidson...
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SKU: 531276
2006 Harley Davidson FXDLI DYNA Low RIDER Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDLI Dyna Low Rider
Year:
2006
Motorcycle Type:
Cruiser
Chassis Code:
FXDLI
Platform:
Dyna
👋 Introduction
Market Position
Market Position:
The 2006 Harley-Davidson FXDLI Dyna Low Rider is positioned as a classic American cruiser, offering a blend of custom styling, comfortable ergonomics, and the iconic Harley-Davidson V-twin experience. It appeals to riders seeking a versatile motorcycle for cruising, touring, and everyday riding, with a focus on authentic motorcycle character.
Competitive Analysis
Competitors:
Competes with models from brands like Indian Motorcycle (Chief, Scout lines), Victory Motorcycles (Cruiser models), and custom-oriented offerings from Japanese manufacturers in the cruiser segment.
Key Features
Key Features:
Low seat height, comfortable rider triangle, robust Twin Cam 88 engine, classic styling cues, flexible platform for customization.
Target Audience
Target Audience:
Riders seeking a stylish and iconic American cruiser, custom enthusiasts, and those prioritizing comfort and a classic riding experience.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and Repair Procedures
Secondary Coverage:
Troubleshooting and Diagnostics
Page Count
Estimated Page Count:
Approx. 500-700 pages (typical for this model's factory service manual)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
V-Twin, Twin Cam 88 (1450cc) Engine, Engine Assembly, Lubrication System, Cooling System (Air-Cooled), Fuel System (EFI), Ignition System
Transmission:
5-Speed Cruise Drive Transmission, Clutch, Primary Drive, Final Drive
Chassis:
Frame, Suspension (Front Forks, Rear Shocks), Steering System, Wheels, Tires
Brakes:
Front and Rear Disc Brakes, Brake System Components, Hydraulic Lines, Master Cylinders, Calipers
Electrical:
Battery, Charging System (Alternator, Regulator), Starting System, Lighting System (Headlight, Taillight, Signals), Instrumentation, Wiring Diagrams, ECM (Engine Control Module)
Bodywork:
Fuel Tank, Fenders, Seat, Handlebars, Controls, Fairings (if applicable), Body Panels
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Chain/Belt Adjustment, Brake Pad Replacement, Spark Plug Service, Air Filter Service, Tire Pressure Checks
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting, Electrical Fault Finding, Engine Performance Issues
Repair:
Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement, Carburetor/Fuel Injection Service
Diagnostics:
Component Testing, Sensor Diagnostics, Fault Code Retrieval (if applicable through diagnostic tools)
Disassembly Assembly:
Detailed step-by-step instructions for disassembly and reassembly of all major components
Technical Depth
Depth:
Comprehensive coverage suitable for both experienced DIY mechanics and professional technicians. Includes detailed torque specifications, clearances, and assembly procedures.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution scans ensuring clarity of diagrams, illustrations, and text. Optimized for digital viewing and printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Searchability:
Searchable text content within the PDF for quick access to specific information.
Illustrations
Illustrations:
Includes detailed diagrams, schematics, and exploded views to aid in repairs and understanding.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88, 1450cc (88 cubic inches), V-twin
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valvetrain:
Pushrod actuated overhead valves, 2 valves per cylinder
Performance
Horsepower Est:
Approx. 65-70 HP (at crank, estimated)
Torque Est:
Approx. 85-90 lb-ft (at crank, estimated)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Premium Gasoline, minimum 91 octane recommended
Ignition
Ignition System:
Electronic, Crankshaft Position Sensor
Lubrication
Oil Type:
Harley-Davidson 20W50 Synthetic Motorcycle Oil (or equivalent API SG, JASO MA certified)
Oil Capacity W Filter:
3.5 US quarts (3.3 Liters)
🔧 Transmission
Standard
Transmission Type:
5-Speed Cruise Drive, Constant Mesh
Features
Primary Drive:
Plated, Heavy-Duty, Rubber-Isolated Chain Drive
Final Drive:
Belt Drive
Clutch Type:
Multi-plate, Wet Clutch
Fluid Type
Transmission Fluid:
Harley-Davidson Formula+ (or SAE 50 gear oil)
Fluid Capacity
Transmission Fluid Capacity:
2.8 US quarts (2.6 Liters)
📐 Dimensions
Exterior
Length:
90.1 inches (2288.5 mm)
Seat Height Laden:
25.0 inches (635.0 mm)
Ground Clearance:
4.1 inches (104.1 mm)
Weights
Dry Weight:
Approx. 639 lbs (290 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1040 lbs (472 kg)
Cargo
Fuel Capacity:
5.0 US gallons (18.9 Liters)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is primarily based on rider skill and adherence to traffic laws. Specific crash test ratings are not applicable in the same way as automobiles.)
Active Features
Active Features:
Disc Brakes (Front & Rear), Halogen Headlight, Self-Canceling Turn Signals (where applicable)
Passive Features
Passive Features:
Sturdy Frame Construction, Reflective Elements
💡 Technology Features
Infotainment
Infotainment System:
Basic analog speedometer and tachometer. No integrated infotainment system in the modern sense. Audio systems (radios) were often aftermarket accessories.
Driver Assistance
Driver Assistance:
None (standard for this era and model type). Focus is on the riding experience.
Connectivity
Connectivity:
None. Vehicle is purely mechanical and electrical without digital connectivity features.
Engine Management
Engine Management System:
ECM (Engine Control Module) managing fuel injection, ignition timing, and other engine parameters. Diagnostic capabilities through specific Harley-Davidson tools (e.g., Digital Technician).
🔧 Maintenance
Service Intervals
Initial Service Mileage:
1000 miles (1600 km) or 6 months
Subsequent Service Interval Miles:
Every 5000 miles (8000 km) or 12 months
Major Engine Overhaul Mileage Est:
100,000+ miles (with proper maintenance)
Fluid Specifications
Engine Oil Viscosity:
20W-50
Transmission Fluid Type:
Harley-Davidson Formula+ or SAE 50 Gear Oil
Primary Chain Case Oil:
Harley-Davidson Formula+ or SAE 50 Gear Oil
Brake Fluid:
DOT 4 Hydraulic Fluid
Known Issues
Common Issues 2006 Dyna:
Potential for starter solenoid issues, occasional charging system component failures (regulator/stator), exhaust leaks, cam chain tensioner wear (especially on earlier Twin Cam models, though mitigated in later revisions). Some owners report premature wear on wheel bearings.
Filter Part Numbers
Oil Filter Pn:
2006 Harley-Davidson FXDLI typically uses a spin-on oil filter such as Harley-Davidson Part Number 63731-36 or equivalent aftermarket filter from manufacturers like K&N (e.g., KN-170) or Harley-Davidson's own Screamin' Eagle filters.
Air Filter Pn:
OEM air filter varies by specific configuration, but commonly uses part numbers like 29040-01 or 29040-01A for the stock air cleaner assembly. Aftermarket options are plentiful.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson boasts over a century of motorcycle manufacturing, synonymous with American freedom, classic design, and a powerful V-twin engine. The brand has cultivated a loyal following and a distinctive culture.
Model Evolution
Model Evolution:
The Dyna platform, introduced in 1991, evolved to offer a blend of classic Harley styling with more modern handling characteristics. The FXDLI ('I' denoting fuel injection) represents an upgrade to the fuel delivery system for improved performance and emissions over earlier carbureted models. The Low Rider designation emphasizes comfortable ergonomics and a lower seat height.
Production
Production Years Dyna Platform:
1991-2017
Manufacturing Location:
United States (primarily Milwaukee, Wisconsin, and York, Pennsylvania)
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson as a brand has received numerous accolades over its history for its iconic designs, cultural impact, and engineering. Specific awards for the 2006 FXDLI are not typically highlighted as a singular model award but rather contributions to Harley-Davidson's overall reputation.
Ratings
Owner Satisfaction Ratings:
Generally high owner satisfaction for the Harley-Davidson brand, particularly for the emotional connection and riding experience. Technical reliability can vary by specific model year and maintenance adherence.
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