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Harley Davidson Softail Workshop and owners Manual. 2006

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This manual pertains to the 2006 Softail, a celebrated platform known for its distinctive styling and robust V-twin performance. The Softail line, characterized by its hidden rear suspension system designed...
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Tipo: Motorcycle
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SKU: 71845
Harley Davidson Softail Workshop and owners Manual. 2006Harley Davidson Softail Workshop and owners Manual. 2006Harley Davidson Softail Workshop and owners Manual. 2006Harley Davidson Softail Workshop and owners Manual. 2006
This manual pertains to the 2006 Softail, a celebrated platform known for its distinctive styling and robust V-twin performance. The Softail line, characterized by its hidden rear suspension system designed to evoke the look of classic rigid frames, offers a blend of iconic American heritage and modern engineering. Powered by the air-cooled Twin Cam engine, typically the 1450cc (88 cubic inches) or potentially the 1584cc (96 cubic inches) variant, these motorcycles deliver substantial torque and a resonant riding experience. The 2006 models represent a mature iteration of this platform, offering a range of variations such as the Heritage Softail Classic, Fat Boy, and Night Train, each embodying the enduring appeal and craftsmanship associated with the brand. This comprehensive workshop service manual provides essential information for the maintenance, repair, and diagnosis of all 2006 Softail models. It covers a wide array of systems, including detailed procedures for the engine, transmission, drivetrain, electrical system, fuel system, brakes, suspension, wheels, tires, frame, and bodywork. Within its estimated 700+ pages, you will find step-by-step instructions for scheduled maintenance, troubleshooting common and uncommon issues, component overhauls, and rebuilds. Technical specifications, wiring diagrams, and diagnostic guidance are included to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of their Softail motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Softail
Year:
2006
Codes
Platform Code:
Softail
👋 Introduction
Market Position
Target Audience:
Harley-Davidson Softail owners, independent repair shops, custom builders
Competitive Analysis
Value Proposition:
Essential for maintaining and repairing a 2006 Softail, saving on dealership service costs, and enabling advanced customization.
Key Features
Manual Content:
Covers all Softail models for the specific year, offering a singular resource for a diverse range of bikes within the platform.
Visual Aid:
Emphasis on illustrations and diagrams ('look at the pictures') for ease of understanding, even for those less experienced with technical manuals.
📋 Manual Details
Coverage Areas
Applies To Models:
All 2006 Softail Models
Page Count
Service Manual Estimated Pages:
Estimated 700+ pages (typical for comprehensive Harley service manuals)
Manual Type
Service Manual:
Workshop Service Manual
Owner Manual:
Owner's Manual (implied inclusion in product description, though primary focus is service)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, troubleshooting, diagnostics, performance tuning
Transmission:
Service, repair, adjustment, fluid specifications
Drivetrain:
Belt drive, primary drive, rear drive maintenance and repair
Electrical System:
Wiring diagrams, component testing, ignition, lighting, charging systems
Fuel System:
Carburetor/EFI troubleshooting, fuel pump, lines, tank service
Braking System:
Hydraulic system maintenance, pad replacement, bleeding, component repair
Suspension:
Front fork service, rear shock adjustment and replacement
Wheels And Tires:
Wheel bearing service, tire mounting and balancing, specifications
Frame And Bodywork:
Component removal and installation, chassis inspection
Controls:
Throttle, clutch, brake lever service and adjustment
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Diagnostics:
Engine fault finding, electrical system troubleshooting using schematics
Rebuilds:
Comprehensive engine and transmission rebuild procedures
Specifications:
Torque values, clearances, fluid capacities, part numbers
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (standard for well-produced PDF manuals)
Print Quality
Print Readability:
Designed for clear reproduction if printed
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 88B / 96 (depending on specific Softail model variant for 2006)
Engine Type:
Air-cooled, V-twin, pushrod actuated, overhead valves
Displacement:
Typically 1450cc (88 cubic inches) for most 2006 Softails, with potential for 1584cc (96 cubic inches) in later 2006 models or specific variants.
Performance
Horsepower:
Approx. 65-70 HP (varies slightly by model and tuning)
Torque:
Approx. 85-90 ft-lbs (varies slightly by model and tuning)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) or Carbureted (CV Carburetor for many models)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RVP 8.5 or less recommended)
Ignition System
Ignition Type:
Electronic ignition, single fire
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, left-foot shift
Optional
Optional Transmission:
N/A (5-speed was standard across the Softail line)
Features
Clutch Type:
Multi-plate, wet clutch, cable-actuated
Primary Drive:
Primary chain drive in a wet clutch primary chaincase
Final Drive:
Belt drive
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula + Transmission, Drive Train Oil (or equivalent API GL-4, SAE 80W-90 hypoid gear oil)
Fluid Capacities
Transmission Fluid Capacity:
Approx. 24-26 US fluid ounces (0.71-0.77 liters)
📐 Dimensions
Exterior
Wheelbase:
Approx. 64.5 - 66.5 inches (1638 - 1689 mm), varies by specific Softail model (e.g., Fat Boy, Heritage Softail Classic, Night Train)
Seat Height:
Approx. 25.6 - 27.1 inches (650 - 688 mm), laden, varies by model
Weights
Dry Weight:
Approx. 600 - 670 lbs (272 - 304 kg), varies significantly by model
Gross Vehicle Weight Rating:
Typically around 1000-1100 lbs (454-499 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically rated by organizations like NHTSA or IIHS in the same way as cars)
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear
ABS:
Optional on some models, not standard across the entire Softail line for 2006
Passive Features
Lighting:
Halogen headlamp, LED tail lamp, incandescent turn signals
💡 Technology Features
Infotainment
Audio System:
Optional accessory audio systems were available, often integrated into fairings or handlebars, typically AM/FM radio and CD player.
Driver Assistance
Cruise Control:
Available as an option on select Softail models.
Connectivity
Diagnostic Tools:
The manual will cover diagnostics using Harley-Davidson's Digital Technician (Digitech) tools, including interpreting DTC codes.
🔧 Maintenance
Service Intervals
Initial Service:
Typically at 1,000 miles (1,600 km) - includes oil change, primary chaincase inspection, general inspection.
Subsequent Service:
Generally every 5,000 miles (8,000 km) or annually, whichever comes first. Includes oil changes, filter replacement, drive belt check, brake fluid check, and lubrication.
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 (Full Synthetic) or other API CI-4 rated 20W-50 motorcycle oil.
Brake Fluid Type:
DOT 4 (for hydraulic clutch and brakes)
Fluid Capacities
Engine Oil Capacity:
Approx. 3.5 US quarts (3.3 liters) with filter change
Known Issues
Cam Chain Tensioner Wear:
Early Twin Cam models (pre-2007) can experience wear on the hydraulic cam chain tensioners, requiring inspection and potential replacement with updated components.
Primary Chain Adjustment:
Primary chain requires periodic adjustment to maintain proper tension.
Regulator Rectifier Failure:
While less common on 2006 models than earlier years, regulator/rectifier failure can lead to charging system issues.
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in Milwaukee, Wisconsin, USA in 1903, a cornerstone of American motorcycle culture.
Model Evolution
Softail Concept:
The Softail design features a hidden rear suspension system to mimic the rigid frame look of classic motorcycles while providing rider comfort.
Twin Cam Introduction:
The Twin Cam engine platform was introduced in 1999, becoming the primary engine for Harley-Davidson's large displacement motorcycles, including the Softail line.
Production
Production Era 2006:
The 2006 model year represented a mature stage of the Twin Cam Softail platform, with various iterations like the Heritage Softail, Fat Boy, Night Train, and Deuce.
🏆 Awards & Recognition
Recognitions
Model Awards:
Harley-Davidson Softail models have consistently received accolades from motorcycle publications and rider polls for their style, performance, and iconic status.
Ratings
Customer Satisfaction:
Generally high, reflecting the brand loyalty and desirability of Harley-Davidson motorcycles.
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