Harley Davidson Touring 2006 All Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2006 Codes Vin Prefix: 1HD1... Generation Touring Platform Generation: This manual covers models within the established Touring platform lineage that predates...

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Tipo: Motorcycle

Proveedor:

SKU: 519909

Etiquetas: 2006 Harley Davidson Misc Motorcycle Motorcycles Touring

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Descripción

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Touring

Year:

Codes

Vin Prefix:

1HD1...

Generation

Touring Platform Generation:

This manual covers models within the established Touring platform lineage that predates the significant frame and suspension redesign of later generations.

👋 Introduction

Market Position

Segment:

Premium Touring Motorcycle segment.

Target Audience:

Owners seeking to perform their own maintenance and repairs, enthusiasts, independent repair shops.

Competitive Analysis

Alternatives Mention:

Competes directly with other large-displacement touring motorcycles from brands like Indian Motorcycle and, to a lesser extent, some European manufacturers depending on specific features and price point.

Key Features

Vehicle Focus:

Long-distance touring comfort, V-twin engine character, extensive customization options.

Manual Value Proposition:

Empowers owners to maintain and repair their valuable Harley-Davidson Touring motorcycle, saving time and money while ensuring quality.

📋 Manual Details

Coverage Areas

Models Covered:

All 2006 Harley-Davidson Touring models, including Electra Glide Standard, Electra Glide Classic, Street Glide, Road King, Road King Classic, and Ultra Classic Electra Glide.

Page Count

Estimated Page Count:

Approximately 800-1000+ pages (typical for comprehensive factory service manuals of this era).

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (likely PDF).

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of Twin Cam 88, Twin Cam 96 (if applicable to specific models/builds), engine disassembly, assembly, component testing, tuning, troubleshooting.

Fuel System:

Fuel injection (EFI) system diagnostics, component testing (injectors, fuel pump, sensors), throttle body service, fuel tank and lines.

Ignition System:

Ignition system components, troubleshooting, spark plug specifications, coil testing.

Transmission:

5-speed Cruise Drive transmission (for Twin Cam 96) and 4-speed or 5-speed (for Twin Cam 88 depending on model/variant) disassembly, assembly, fluid changes, clutch service, primary drive.

Drivetrain:

Belt drive system maintenance, inspection, adjustment; rear wheel hub service.

Suspension:

Front fork service (fluid changes, seal replacement, damper rod inspection), rear shock absorber maintenance and replacement.

Brakes:

Front and rear brake system overhaul, hydraulic system bleeding, caliper service, rotor inspection, brake pad replacement, ABS troubleshooting (if equipped).

Electrical System:

Complete wiring diagrams, component testing (battery, starter, alternator, lighting), fuse and relay identification, troubleshooting electrical faults, security system diagnostics.

Chassis And Frame:

Frame inspection, steering head bearing service, wheel bearing replacement, swingarm service.

Bodywork And Trim:

Fairing removal and installation, saddlebag service, tank and fender removal, trim piece replacement.

Diagnostics:

Diagnostic trouble codes (DTCs) and their interpretation, use of diagnostic tools (e.g., Digital Technician).

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, spark plug replacement), lubrication points, belt tension checks, brake fluid flushes.

Troubleshooting:

System-specific troubleshooting guides, symptom-based diagnostic procedures, electrical fault finding.

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly for all major vehicle systems.

Installation:

Instructions for installing factory accessories and performing common upgrades.

Technical Depth

Depth:

Comprehensive. Covers everything from basic fluid changes and adjustments to complete engine and transmission overhauls, electrical diagnostics, and frame repair.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing quick access to specific information.

Print Quality

Image Resolution:

High resolution images and diagrams for clarity.

Binding Type

Binding:

N/A (Digital download)

Paper Type

Paper:

N/A (Digital download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 88 V-twin (standard on most 2006 Touring models), with potential for Twin Cam 96 in select later-production or updated models.

Displacement:

1450 cc (88 cubic inches) for Twin Cam 88. 1584 cc (96 cubic inches) for Twin Cam 96.

Bore X Stroke:

Twin Cam 88: 3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

Twin Cam 88: 8.9:1 (typical)

Performance

Horsepower Est:

Approx. 60-70 HP (at crank, model dependent)

Torque Est:

Approx. 85-95 ft-lbs (at crank, model dependent)

Fuel System

Induction Type:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Grade Recommendation:

87-octane unleaded gasoline (minimum), higher octane recommended for optimal performance.

🔧 Transmission

Standard

Transmission Type:

5-speed manual (Cruise Drive on Twin Cam 96 models, 4-speed or 5-speed on Twin Cam 88 models depending on variant).

Primary Drive:

Gears, chain drive within primary cover.

Final Drive:

Belt drive (70-tooth rear pulley, 32-tooth front pulley).

Features

Clutch Type:

Wet, multi-plate, diaphragm spring

Transmission Fluid Spec:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant, or equivalent SAE 50 motorcycle transmission oil.

📐 Dimensions

Exterior

Length Overall:

Approx. 95.2 in. (2418 mm) - varies slightly by model

Width Handlebar:

Approx. 35.5 in. (902 mm) - varies by model

Height Seat:

Approx. 29.5 in. (749 mm) - unladen, varies by model

Weights

Dry Weight Est:

Approx. 700-800 lbs (318-363 kg) - varies significantly by model

Gvwr:

Not typically specified by Harley-Davidson, focus is on load capacity.

Cargo

Saddlebag Capacity:

Integrated, typically around 2.2 cubic feet total.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Motorcycles are not subject to standardized car crash testing ratings (e.g., NHTSA, IIHS). Safety focus is on vehicle design and rider assistance.

Active Features

Optional Anti-lock Braking System (ABS) available on many 2006 Touring models.

Lighting:

Halogen headlight, auxiliary passing lamps (on some models), LED taillight and brake light.

Passive Features

Frame Construction:

Steel, under-slung, welded tube frame with bolted-on front section.

Exhaust Emissions:

Catalytic converter (on California emissions models) to meet EPA and CARB standards.

💡 Technology Features

Infotainment

Audio System:

AM/FM radio with CD player, speaker system integrated into fairing and saddlebags. CB radio and intercom systems available on Ultra Classic models.

Display:

Analog gauges for speedometer, tachometer, fuel level, oil pressure, voltage. LCD displays for odometer, trip meters, gear indication, and diagnostic codes.

Driver Assistance

Cruise Control:

Standard electronic cruise control on most 2006 Touring models.

Connectivity

Diagnostic Port:

4-pin serial data port for diagnostics and module programming.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first.

Transmission Primary Chaincase Oil Change:

Every 10,000 miles (16,000 km) or 24 months.

Brake Fluid Flush:

Every 24 months.

Spark Plug Replacement:

Every 10,000 miles (16,000 km).

Front Fork Oil Change:

Every 20,000 miles (32,000 km) or 24 months.

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 Synthetic Motorcycle Oil (20W-50) or approved 20W-50 premium synthetic motorcycle oil.

Engine Oil Capacity:

Approx. 4 quarts (3.8 liters) with filter change.

Brake Fluid Type:

DOT 4 hydraulic fluid (for ABS and non-ABS systems).

Known Issues

Cam Chain Tensioners:

Early Twin Cam 88 models (prior to 2007) can experience wear on the plastic cam chain tensioner shoes, potentially leading to engine damage. Manual will detail inspection and replacement procedures, including upgrades.

Crankshaft Position Sensor:

Occasional failure can lead to starting issues or stalling.

Idle Control Module Icm:

Can be a source of rough running or stalling issues.

Rear Main Seal Leaks:

Can occur over time and require engine disassembly to address.

📚 Vehicle History

Brand Heritage

Founding:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer with a rich heritage in V-twin engine design and motorcycle culture.

Model Evolution

Touring Lineage:

The Touring line has evolved significantly over decades, with the 2006 models representing a mature iteration of the large-displacement, comfortable long-distance cruiser platform.

Twin Cam Introduction:

The Twin Cam 88 engine was introduced in 1999, marking a significant update to Harley-Davidson's core engine architecture.

Production

Manufacturing Location:

United States (primarily Milwaukee, Wisconsin and York, Pennsylvania).

🏆 Awards & Recognition

Recognitions

Brand Awards:

Harley-Davidson motorcycles consistently receive accolades for build quality, rider comfort, and customization potential. Specific model awards vary by year and publication.

Ratings

Owner Satisfaction:

Generally high owner satisfaction ratings for the Touring platform, particularly regarding comfort and the riding experience.