🏷️ Basic Information

Make:

Kawasaki

Model:

KX85/KX100

Year:

2006

Vehicle Type:

Motocross Motorcycle

Product Type:

Service Repair Manual

👋 Introduction

Target Audience:

Enthusiasts and mechanics seeking dealership-level repair information for their Kawasaki KX85/KX100.

Authenticity:

Identical to manuals used by authorized Kawasaki dealership technicians.

Cost Savings:

Enables owners to perform their own maintenance and repairs, saving significant money on labor costs.

Delivery Method:

Instant PDF download, no shipping or waiting.

📋 Manual Details

Coverage Areas:

General Information, Periodic Maintenance, Engine, FI System Diagnosis, Fuel System and Throttle Body, Exhaust System, Cooling and Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information, Wiring Diagram

Format:

PDF Download

Language:

English

Compatibility:

Windows/Mac

📖 Manual Coverage

Engine:

Detailed diagnosis, disassembly, inspection, assembly, and tuning of the two-stroke engine.

Fuel System:

Carburetor (or FI System for applicable models) tuning, cleaning, and overhaul. Throttle body service.

Cooling Lubrication:

Cooling system maintenance, radiator service, water pump inspection. Lubrication system specifications and procedures.

Exhaust System:

Exhaust pipe and silencer inspection and maintenance.

Chassis:

Frame, suspension (front forks, rear shock), steering, wheels, brakes, and drivetrain component servicing.

Electrical System:

Ignition system, lighting, charging system, wiring harness troubleshooting, and component testing. Includes detailed wiring diagrams.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, chain adjustments, brake pad replacement.

Troubleshooting:

Diagnostic procedures for common starting, running, and electrical issues, including FI system diagnosis where applicable.

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly for all major vehicle systems.

Depth:

Comprehensive, covering basic maintenance to advanced engine rebuilds and electrical troubleshooting, suitable for dealership technicians.

📊 Manual Specifications

File Format:

PDF

Printability:

All pages printable

Visuals:

Tons of pictures and diagrams

Instruction Style:

Step-by-step, easy to follow

⚙️ Engine Specifications

Engine Configuration:

Liquid-cooled, 2-stroke, single-cylinder

Kx85 Displacement:

84 cc

Kx100 Displacement:

99 cc

Power Delivery:

Emphasis on strong low-to-mid range power for motocross performance.

Induction:

Carburetor (likely Keihin PWK series, specific size varies by model and year) and potentially FI System diagnosis for specific sub-models or later evolutions.

Cooling Method:

Liquid-cooled

Ignition Type:

Digital CDI (Capacitor Discharge Ignition)

Reed Valve System:

Kawasaki Integrated Power Valve System (KIPS)

Oil Mixing:

Premix (two-stroke oil mixed with gasoline) or Automatic Oil Injection system (depending on specific sub-model or region).

🔧 Transmission

Type:

6-speed constant mesh, sequential manual

Type:

Wet, multiple-disc, cable-operated

Type:

Chain drive

📐 Dimensions

Frame Type:

High-tensile steel perimeter frame

Dry Weight Kx85:

Approximately 73 kg (161 lbs)

Dry Weight Kx100:

Approximately 75 kg (165 lbs)

Type:

Upside-down telescopic fork, fully adjustable (compression and rebound damping, spring preload)

Type:

Uni-Trak, single shock, fully adjustable (preload, compression, and rebound damping)

Front Wheel Size:

17-inch (KX85), 19-inch (KX100)

Rear Wheel Size:

14-inch (KX85), 16-inch (KX100)

Type:

Hydraulic disc brake

Type:

Hydraulic disc brake

🛡️ Safety Features

Braking System:

Powerful hydraulic disc brakes front and rear for effective stopping power.

Frame Strength:

Robust perimeter frame designed for rigidity and impact resistance.

💡 Technology Features

Kips System:

Kawasaki Integrated Power Valve System (KIPS) electronically or mechanically controlled to optimize exhaust port timing for improved power across the RPM range.

Digital Cdi:

Provides precise ignition timing for optimal combustion and performance.

🔧 Maintenance

Oil Change:

Refer to manual for specific recommendations based on riding conditions (e.g., every 10-15 hours of aggressive riding).

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions (e.g., every 5-10 hours).

Spark Plug Replacement:

Varies based on usage, typically inspected at major service intervals (e.g., every 20-30 hours).

Engine Oil:

Specific 2-stroke engine oil meeting API TC or JASO FD standards. Premix ratio as per manual.

Coolant:

Permanent type antifreeze coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Carburetor Fouling:

Common in 2-stroke engines, requires regular cleaning and correct jetting.

Power Valve Sticking:

Can occur due to carbon buildup, requiring periodic cleaning and maintenance.

Suspension Seals:

Wear and tear on fork and shock seals can lead to leaks, requiring replacement.

📚 Vehicle History

Kawasaki Offroad:

Kawasaki has a long and successful history in motocross racing, dating back to the early days of the sport, with models like the KX series being competitive for decades.

Kx Series Development:

The KX80 and KX100 (or its predecessors) have evolved significantly, with the 2006 model representing a mature platform focused on youth motocross racing, incorporating advanced suspension and engine technologies of the era.

Manufacturing Origin:

Likely Japan or a Kawasaki subsidiary manufacturing facility.

🏆 Awards & Recognition

Motocross Competitiveness:

The KX85/KX100 platform has historically been a strong contender in youth motocross racing classes, winning numerous races and championships in its respective categories.