KTM 990 Super Duke 2006 Service Repair Manual

Name: KTM 990 Super Duke 2006 Service Repair Manual
Brand: Ktm
SKU: 149041
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Tipo: Motorcycle

Proveedor:

Ktm

SKU: 149041

Etiquetas: 2006 990 Super Duke KTM Misc Motorcycle Motorcycles

Variantes de producto

Descripción

The 2006 KTM 990 Super Duke is a potent naked sportbike renowned for its aggressive styling, minimalist design, and exhilarating performance. Powered by a liquid-cooled, 8-valve, DOHC LC8 V-twin engine with a displacement of 999 cc, this Austrian-engineered machine delivers approximately 115 horsepower and 98 Nm of torque. Its agile and precise chassis dynamics, featuring fully adjustable WP suspension and powerful Brembo brakes, provide an engaging riding experience. The 990 Super Duke builds upon KTM's heritage in high-performance motorcycles, offering a raw and focused package for riders who prioritize power and handling. This comprehensive service repair manual provides detailed guidance for the maintenance and repair of the 2006 KTM 990 Super Duke. It covers a wide range of systems, including complete engine disassembly and reassembly of the LC8 V-Twin, fuel injection, ignition, cooling, exhaust, transmission, chassis, suspension, brakes, and electrical systems. The manual includes procedures for routine maintenance, troubleshooting, repair, diagnostic charts, and critical torque specifications. With over 400 pages of information, this English-language manual is designed to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

KTM

Model:

990 Super Duke

Year:

2006

Codes

Engine Code:

LC8 V-Twin

Model Identifier:

990 Super Duke

👋 Introduction

Market Position

Motorcycle Segment:

Naked Sportbike / Hyper-Naked

Target Audience:

Performance-oriented riders seeking a potent and engaging riding experience.

Competitive Analysis

Key Competitors 2006:

Aprilia Tuono V4 R, Ducati Monster 1100, Triumph Speed Triple, Yamaha FZ1.

Key Features

Engine Type:

Potent V-Twin

Handling:

Agile and precise chassis dynamics.

Design Philosophy:

Minimalist and aggressive styling, focused on performance.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Manual

Language:

English

Format:

PDF Download

Page Count

Estimated Page Count:

400+

📖 Manual Coverage

Systems Covered

Engine:

Complete disassembly, inspection, repair, and reassembly of the LC8 V-Twin engine.

Fuel System:

Fuel injection system, throttle bodies, fuel pump, fuel filter, and pressure regulation.

Ignition System:

Ignition coils, spark plugs, ECU ignition control, and troubleshooting.

Cooling System:

Radiator, coolant hoses, water pump, thermostat, and fan operation.

Exhaust System:

Exhaust manifolds, catalytic converter (if applicable), mufflers, and mounting.

Transmission:

Clutch operation, gearbox disassembly, gear inspection, and lubrication.

Chassis:

Frame inspection, steering head bearing maintenance, swingarm disassembly, and wheel bearings.

Suspension:

Front fork (WP Suspension) disassembly, seal replacement, oil levels, and rear shock absorber adjustment and servicing.

Brakes:

Front and rear brake caliper service, master cylinder maintenance, brake line replacement, and bleeding procedures.

Electrical System:

Wiring diagrams, starter motor, alternator, battery maintenance, lighting, and instrument cluster.

Bodywork:

Fairing removal and installation, seat, fuel tank, and fender servicing.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, and general inspections.

Troubleshooting:

Diagnostic procedures for common issues related to engine performance, electrical faults, and starting problems.

Repair Procedures:

Detailed step-by-step instructions for component removal, repair, and reinstallation.

Diagnostic Charts:

Fault code diagnosis and flowcharts for identifying and resolving specific issues.

Torque Specifications:

Critical torque values for all fasteners and assemblies.

Technical Depth

Depth Level:

Comprehensive - suitable for professional technicians and advanced DIY mechanics.

Diagnostic Capabilities:

In-depth diagnostic information, including sensor readings and ECU logic.

Rebuild Instructions:

Detailed instructions for complete engine and major component rebuilds.

📊 Manual Specifications

File Format

File Type:

PDF

Searchable:

Yes (text-based PDF)

Print Quality

Printability:

High-quality, printable pages.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 8-valve, DOHC, V-twin (LC8)

Displacement:

999 cc (61.0 cu in)

Bore X Stroke:

98 x 66 mm (3.86 x 2.60 in)

Compression Ratio:

12.5:1

Performance

Horsepower:

115 hp (85 kW) @ 9,000 rpm (approx.)

Torque:

98 Nm (72 lb-ft) @ 7,000 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic fuel injection (EFI) with dual throttle bodies.

Fuel Type:

Unleaded premium gasoline (min. 95 RON / 91 AKI)

Lubrication

Oil Capacity With Filter Change:

Approx. 3.2 liters (3.4 US qt)

Engine Oil Type Recommendation:

Fully synthetic SAE 10W-50 motorcycle oil meeting JASO MA/MA2 and API SG/SH/SJ specification.

🔧 Transmission

Standard

Transmission Type:

6-speed, constant-mesh

Features

Clutch Type:

Hydraulically operated, wet multi-disc clutch.

Final Drive:

Chain drive, 525 pitch.

📐 Dimensions

Exterior

Length:

Approx. 2140 mm (84.3 in)

Width:

Approx. 800 mm (31.5 in) (at handlebars)

Height:

Approx. 1160 mm (45.7 in) (at handlebars)

Weights

Dry Weight:

Approx. 195 kg (430 lbs)

Wet Weight:

Approx. 217 kg (478 lbs) (fully fueled)

Payload Capacity:

Not specified, typically single rider focus.

🛡️ Safety Features

Ratings

ABS Availability:

Optional (KTM Bosch ABS)

Active Features

Braking System:

Dual 320mm front discs with radial four-piston Brembo calipers; Single 240mm rear disc with two-piston Brembo caliper.

Suspension Features:

Fully adjustable WP USD front forks and WP monoshock rear suspension.

Passive Features

Lighting:

Halogen headlight, LED taillight.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD display with analog tachometer. Includes speed, RPM, gear position, fuel level, clock, and trip meters.

Driver Assistance

ABS:

Optional Anti-lock Braking System available for specific models.

Connectivity

Diagnostics Port:

On-board diagnostics (OBD) capabilities for electronic fault finding.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 7,500 km (4,500 miles) or annually, whichever comes first.

Spark Plug Replacement:

Every 15,000 km (9,000 miles).

Air Filter Cleaning Or Replacement:

Every 7,500 km (4,500 miles), inspect more frequently in dusty conditions.

Chain Lubrication And Adjustment:

Every 1,000 km (600 miles) or after riding in wet conditions.

Valve Clearance Check:

Every 15,000 km (9,000 miles).

Fluid Specifications

Coolant Type:

Ethylene glycol based coolant, 50% mixture with distilled water.

Brake Fluid Type:

DOT 4.

Clutch Fluid Type:

DOT 4.

Known Issues

Common Complaints:

Potential for fuel pump issues, stator failures, and occasional electrical gremlins. Some owners report sensitivity to fuel quality.

Wear Items:

Clutch plates, brake pads, chain and sprockets, fork seals are common wear items.

📚 Vehicle History

Brand Heritage

Brand Origin:

Austria, founded in 1934.

Brand Focus:

Off-road motorcycles, adventure bikes, and high-performance sportbikes.

Model Evolution

Super Duke Lineage:

The 990 Super Duke built upon the success of the earlier 950 Super Duke, solidifying KTM's presence in the naked sportbike segment.

Key Updates For 2006:

Refined styling, improved ergonomics, and potentially minor engine or chassis tweaks compared to earlier models.

Production

Production Years:

2005-2013 (for the 990 Super Duke platform)

Manufacturing Location:

Mattighofen, Austria

🏆 Awards & Recognition

Recognitions

Press Acclaim:

The 990 Super Duke was frequently praised for its raw power, aggressive styling, and thrilling performance by motorcycle publications.

Ratings

Handling Evaluation:

Consistently rated highly for its agile handling and communicative chassis.