Systems Covered:
Engine mechanicals (cylinder head, valve train, piston, connecting rods, crankshaft), Fuel injection system (ECU, injectors, throttle body), Ignition system, Exhaust system, Cooling system (radiator, fan), Lubrication system (oil pump, oil filter), Clutch assembly, Gearbox (transmission internals, shifting mechanism), Final drive (chain, sprockets), Suspension (front forks, rear shock absorber, linkage), Braking system (master cylinders, calipers, discs, hydraulic lines), Electrical system (wiring harness, battery, lighting, starter, alternator, ECU), Frame and chassis components, Body panels, Wheels and tires.
Procedures Included:
Routine maintenance (oil changes, filter replacements, chain adjustment, spark plug replacement, brake fluid flush), Engine tuning and adjustments, Carburetor/Fuel injection system servicing, Clutch adjustment and replacement, Transmission overhaul, Suspension fork seal replacement, Shock absorber service, Brake caliper overhaul, Electrical system troubleshooting and repair, Wiring diagram interpretation, Diagnostic procedures, Torque specifications for all fasteners, Reassembly instructions with step-by-step guidance, Parts replacement and component identification.
Technical Depth:
Comprehensive rebuild and overhaul procedures, detailed diagnostic trees, specific torque values for all fasteners, electrical schematic interpretation, component specifications, and troubleshooting guidance for common and complex issues. Covers everything from basic scheduled maintenance to complete engine and transmission disassembly/reassembly.