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2006 Suzuki Boulevard M109R VZR1800 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Boulevard M109R Model Variant: VZR1800 Year: 2006 Codes Vin Prefix: JS1... 👋 Introduction Market Position Market Segment: Cruiser Motorcycle Key Selling Points: Powerful...
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Tipo: Motocicletas
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SKU: 604067
2006 Suzuki Boulevard M109R VZR1800 Service Repair Manual2006 Suzuki Boulevard M109R VZR1800 Service Repair Manual2006 Suzuki Boulevard M109R VZR1800 Service Repair Manual2006 Suzuki Boulevard M109R VZR1800 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Boulevard M109R
Model Variant:
VZR1800
Year:
2006
Codes
Vin Prefix:
JS1...
👋 Introduction
Market Position
Market Segment:
Cruiser Motorcycle
Key Selling Points:
Powerful V-twin engine, striking cruiser styling, high-quality components, exceptional performance for its class
Competitive Analysis
Primary Competitors:
Harley-Davidson V-Rod, Yamaha Road Star Warrior, Honda VTX1800
Key Features
Engine Configuration:
V-Twin, 4-stroke, Liquid-cooled, DOHC, 8-valve
Design Philosophy:
Performance cruiser with aggressive styling and a focus on rider comfort and power delivery.
📋 Manual Details
Coverage Areas
Languages:
English
Page Count
Page Count:
500+
Manual Type
Manual Type:
Factory Service Manual
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, lubrication, cooling, exhaust
Drivetrain Systems:
Clutch, transmission, final drive (shaft drive)
Chassis Systems:
Frame, suspension (front and rear), steering, wheels, brakes (front and rear)
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, ignition system, wiring diagrams
Bodywork And Trim:
Fairing, body panels, seats, fenders, mirrors
Procedures Included
Maintenance Procedures:
Routine checks, fluid changes, filter replacements, chain/shaft drive lubrication, spark plug replacement, brake pad inspection/replacement
Diagnostic Procedures:
Troubleshooting guides, fault code identification (if applicable via Suzuki diagnostic tools), common problem diagnosis
Repair Procedures:
Engine disassembly/reassembly, transmission overhaul, suspension component replacement, brake caliper service, electrical component repair
Adjustment Procedures:
Throttle cable adjustment, clutch cable adjustment, suspension settings, idle speed adjustment
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including detailed torque specifications and clearances.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, clear diagrams and text
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
90-degree V-twin, 4-stroke
Displacement:
1783 cc (108.8 cubic inches)
Bore X Stroke:
112.0 mm x 86.0 mm
Valvetrain:
DOHC, 8 valves (4 valves per cylinder)
Compression Ratio:
9.5:1
Performance
Horsepower Claimed:
125 HP @ 6200 RPM
Torque Claimed:
11.7 kg-m @ 3200 RPM (115 Nm / 85 lb-ft)
Fuel System
Fuel Delivery:
Fuel Injection, Twin injectors per cylinder (throttle body diameter: 52 mm)
Fuel Type:
Unleaded gasoline, Octane rating 91 or higher
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type:
API SG, SH, SJ or higher, SAE 10W-40 motorcycle oil (synthetic blend recommended)
Oil Capacity W Filter:
4.0 Liters (4.2 US qt)
Ignition
Ignition System:
Electronic ignition (digital)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Shaft drive, enclosed, lubricated
Fluid Specifications
Transmission Oil Type:
API GL-4, SAE 80W-90 gear oil
Fluid Capacities
Transmission Oil Capacity:
0.2 Liters (0.21 US qt)
📐 Dimensions
Exterior
Overall Length:
2350 mm (92.5 in)
Overall Width:
845 mm (33.3 in)
Overall Height:
1190 mm (46.9 in)
Wheelbase:
1700 mm (66.9 in)
Ground Clearance:
140 mm (5.5 in)
Weights
Dry Weight Claimed:
245 kg (540 lbs)
Curb Weight Claimed:
260 kg (573 lbs)
Load Capacity Rider Passenger:
195 kg (430 lbs)
Interior
Seat Height:
705 mm (27.8 in)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles typically do not receive NHTSA or Euro NCAP ratings)
Active Features
Braking System:
Hydraulic dual disc front, Hydraulic single disc rear
Front Brake Diameter:
290 mm (11.4 in)
Rear Brake Diameter:
275 mm (10.8 in)
Suspension Front:
Inverted telescopic, coil spring, oil-damped, 130 mm travel
Suspension Rear:
Link-type, single shock absorber, 7-way adjustable preload, 109 mm travel
Passive Features
Lighting System:
Halogen headlight, LED taillight, incandescent turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation)
Instrumentation
Instrument Cluster:
Analog tachometer, digital speedometer, fuel gauge, gear position indicator, clock, trip meters, various indicator lights.
🔧 Maintenance
Service Intervals
First Service Mileage:
600 miles (1000 km)
Oil Change Interval:
Every 3,000 miles (5,000 km) or 6 months
Air Filter Inspection Interval:
Every 3,000 miles (5,000 km)
Spark Plug Replacement Interval:
Every 7,500 miles (12,000 km)
Brake Fluid Change Interval:
Every 12,000 miles (20,000 km) or 2 years
Fluid Specifications
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent (ethylene glycol based, 50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, front fork seals, brake pads due to powerful engine and weight.
Potential Electrical:
Occasional issues with rectifier/regulator durability under high load or heat, though less common on earlier models.
Fueling Notes:
Requires high-octane fuel for optimal performance and to prevent knocking. Ensure fuel injectors are kept clean.
📚 Vehicle History
Brand Heritage
Brand Origin:
Japan
Brand Reputation:
Known for reliable engines, innovative designs, and a strong presence in both automotive and motorcycle markets.
Model Evolution
Introduction Year:
2005 (as M109R)
Predecessor:
Suzuki Intruder models
Key Design Influence:
Shares platform and engine architecture with the V-Rod-like Suzuki B-King concept.
Production
Manufacturing Location:
Japan
Production Span For Model:
2005 - 2015 (with updates and variations)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Received positive reviews for its power and styling upon release.
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