The Volvo S60, produced in 2006, represents a premium compact executive sedan known for its exceptional safety, Scandinavian design, comfort, and performance. Built on the P2 platform and manufactured in Belgium and Sweden, this model offers a range of engine options, including naturally aspirated and turbocharged variants, delivering power outputs typically between 170 to 257 horsepower. Its engineering quality is underscored by advanced safety features such as ABS, EBD, DSTC, multiple airbags, and the Whiplash Protection System (WHIPS), contributing to its consistent recognition for safety. The S60 is designed to provide a refined driving experience, competing with established luxury brands and embodying Volvo's heritage of automotive innovation.
This comprehensive Workshop Repair Service Manual in English is designed to assist owners, mechanics, and technicians in maintaining and repairing the Volvo S60 (P2 chassis). Covering all models, engines, trims, and transmission types, the manual provides hundreds of pages of detailed information. It includes step-by-step repair procedures, general maintenance guidelines, troubleshooting diagnostics for various systems like the engine, transmission, brakes, electrical, and chassis, along with detailed diagrams, drawings, and photos. This resource is invaluable for ensuring the proper upkeep and longevity of your vehicle, enabling efficient repairs and saving costs.
Positioning:
Premium compact executive sedan
Competitors:
BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Lexus IS
Brand Philosophy:
Safety, Scandinavian design, comfort, and performance
Manual Value Proposition:
Enables DIY repairs, saving significant costs, and ensuring proper maintenance
Vehicle Variants Covered:
All Models/Engines/Trim/Transmissions Types
Estimated Page Count:
hundreds of pages
Type:
Workshop Repair Service Manual
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Fuel Injection Fuel System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Periodic Lubrication:
Yes
Diagnostic Procedures:
Yes
Maintenance Procedures:
Yes
Disassembly Assembly:
Yes
Cleaning Reinstalling:
Yes
Electrical Troubleshooting:
Yes
Depth:
Professional Technician Level
Illustrations:
Detailed diagrams, drawings, and photos
Instructions:
Numbered step-by-step instructions
Critical Information:
Notes, cautions, and warnings
Printability:
Full Printable
Binding:
Digital Download (No physical binding)
Paper Type:
Not Applicable (Digital)
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
Engine Options:
Likely includes 2.4L naturally aspirated and turbocharged variants (e.g., B5244S4, B5244T5)
Horsepower Range:
Typically 170-257 hp depending on variant
Torque Range:
Varies by engine, but generally 170-275 lb-ft
Injection Type:
Sequential Multi-Point Fuel Injection (MPI)
Transmission Type:
Likely a 5-speed Geartronic™ automatic transmission (AW55-50/51SN) or a 6-speed manual transmission
Optional Transmission:
AWD (All-Wheel Drive) with Geartronic™ automatic
Geartronic Feature:
Manual shifting mode for the automatic transmission
Curb Weight:
Approx. 3,300 - 3,600 lbs (1,500 - 1,630 kg)
NHTSA Ratings:
Likely achieved 5-star ratings in frontal and side impact tests from NHTSA for its generation
Active Safety Features:
ABS, EBD, Traction Control, Stability Control (DSTC - Dynamic Stability and Traction Control)
Passive Safety Features:
Multiple airbags (front, side, curtain), whiplash protection system (WHIPS), reinforced safety cage
Infotainment System:
Volvo Audio System with CD player, optional Dolby Surround Sound, optional navigation system.
Driver Assistance Features:
Cruise control, parking assistance sensors (optional)
Connectivity Features:
Optional Bluetooth integration for hands-free calling.
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, using synthetic oil.
Timing Belt Replacement:
For non-turbo engines, usually around 105,000 miles (168,000 km) or 7 years. Turbocharged engines may have a timing chain.
Coolant Change Interval:
Initial change at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years.
Engine Oil Specification:
SAE 0W-30 synthetic oil is commonly recommended (e.g., API SM/SN, ACEA A3/B4)
Transmission Fluid Type:
For AW55-50/51SN: JWS 3309 / AW-1 automatic transmission fluid. Check manual for specific type.
Coolant Type:
Volvo Premium Coolant (Blue or Green ethylene glycol based) or equivalent meeting Volvo's specifications.
Common Issues:
PCV system blockage (leading to oil leaks and rough idle), ABS module failure, ignition coil failure, strut mount wear.
Heritage Focus:
Volvo's long-standing commitment to automotive safety and innovative design
Second Generation P2:
The 2006 S60 belongs to the first generation of the S60, built on the P2 platform, which debuted in 2000.
Manufacturing Locations:
Primarily manufactured in Ghent, Belgium, and Torslanda, Sweden.
Safety Awards:
Consistently recognized for safety performance by IIHS and NHTSA throughout its production run.
