Market Segment:
Performance scooter/maxi-scooter, urban mobility with sporty characteristics.
Key Competitors:
Suzuki Burgman 650, Yamaha TMAX 500, Aprilia SR Max 300 (though displacement differs).
Distinctive Features:
Unique three-wheeled leaning design, powerful 500cc engine, comfortable seating position, extensive storage options (under-seat).
Manual Benefit:
Enables owners and technicians to perform maintenance, diagnostics, and repairs efficiently, saving time and money on dealership service.
General Coverage:
Complete service, repair, and workshop procedures for the Gilera Fuoco 500 ie.
Included Sections:
Engine, General Information, Transmission, Chassis, Lighting, Steering, Seat System, Clutch, Suspension, Locks, Brakes, Lubrication, Electrical, Frame, Fuel System, Battery, Parts Catalogue.
Estimated Page Count:
Extensive (typical for full workshop manuals, likely 300+ pages)
Manual Type:
Service Repair Workshop Manual
Additional Content:
Bonus Parts Catalogue
Language:
English (assumed based on product description, common for international manuals)
Format:
PDF (Adobe Acrobat)
Engine:
Disassembly, assembly, diagnosis, troubleshooting, top-end, bottom-end, cooling system, lubrication.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, pressure regulator, fuel lines, evaporative emission control.
Transmission:
Automatic transmission (CVT), clutch operation, variator, torque converter, internal components.
Electrical:
Wiring diagrams, lighting systems (headlight, taillight, indicators), ignition system, starting system, charging system, battery, ECU diagnosis, sensors.
Brakes:
Hydraulic brake system (front and rear), brake fluid, master cylinders, calipers, discs, bleeding procedures, parking brake system.
Suspension:
Front fork (telescopic, likely hydraulic), rear shock absorber, linkage systems, tuning and adjustment.
Chassis Frame:
Frame construction, subframe, geometry, inspection, repairs.
Steering:
Handlebar assembly, steering head bearings, fork assembly, troubleshooting.
Bodywork Seats:
Body panels, fairings, seat removal and installation, storage compartments.
Locks Security:
Ignition lock, seat lock, steering lock, key system.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, fluid checks and changes, brake pad replacement.
Troubleshooting:
Diagnostic flowcharts, fault code identification, symptom-based troubleshooting.
Repair Rebuild:
Complete engine rebuild procedures, transmission overhaul, suspension component replacement, electrical component repair.
Adjustment:
Valve clearance adjustment, throttle cable adjustment, brake lever adjustment.
Calibration:
Fuel injection system calibration, idle speed adjustment.
Depth:
Comprehensive (covers basic to advanced diagnostics and repairs, suitable for professional technicians and experienced DIYers).
Engine Type:
4-stroke, 4-valve, Single Cylinder, Liquid-Cooled, Fuel-Injected
Horsepower:
Approx. 40 HP (29.4 kW) at 7,000 RPM (subject to variation)
Torque:
Approx. 46 Nm (34 lb-ft) at 5,250 RPM (subject to variation)
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body diameter likely around 40mm.
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Oil Type:
SAE 5W-40 Synthetic or Semi-Synthetic Motorcycle Oil (API SG or higher, JASO MA certified)
Oil Capacity:
Approx. 1.4 - 1.6 liters (including filter replacement)
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (50/50 with distilled water)
Length:
Approx. 2,250 mm (refer to manual for precise measurement)
Width:
Approx. 800 mm (at handlebars, refer to manual)
Height:
Approx. 1,350 mm (seat height, refer to manual)
Dry Weight:
Approx. 250 kg (subject to variation)
Gross Vehicle Weight Rating:
Typically around 450 kg (including rider and cargo)
Instrument Cluster:
Digital and analog display including speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and warning lights.
ABS:
Available on some models, providing anti-lock braking for enhanced safety.
Security:
Immobilizer system with transponder key.
Engine Oil Change:
Every 6,000 km or 12 months, whichever comes first. Check manual for exact interval.
Air Filter Replacement:
Inspect every 6,000 km, replace as needed or every 12,000 km. Check manual for exact interval.
Spark Plug Check Replace:
Check every 12,000 km, replace as needed. Check manual for exact interval and plug type (e.g., NGK CR9EB).
Transmission Fluid Change:
Refer to manual for specific interval, typically longer than engine oil.
Brake Fluid Flush:
Every 24 months, regardless of mileage. Use DOT 4 brake fluid.
Coolant Capacity:
Approx. 1.2 - 1.4 liters (refer to manual for exact capacity)
Common Issues:
Potential issues may include CVT belt wear, throttle body sensor faults, front suspension leaning mechanism occasional stiffness or leaks, and electrical connector corrosion. Refer to the manual for troubleshooting these.
