Positioning:
High-performance off-road motorcycles, often used in Enduro and Supermoto racing/riding.
Competitors:
KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RM-Z, Kawasaki KX series (off-road variants).
Engine Type:
Liquid-cooled, four-stroke, single-cylinder (for TE250, TE450, TE510 variants).
Performance Orientation:
Designed for off-road riding, known for strong torque and agile handling.
Value:
Essential resource for owners and technicians to maintain and repair these specialized machines, ensuring optimal performance and longevity.
Primary Coverage:
All 2007-2008 Husqvarna TE Series models (TE250, TE450, TE510)
Geographic Coverage:
Global (technical specifications generally applicable across markets)
Estimated Page Count:
Varies by specific model and engine, but comprehensive coverage implies substantial detail, likely 500+ pages
Type:
Workshop Repair Manual / Service Manual
Language:
English (presumed, standard for such manuals)
Format:
PDF (Portable Document Format) - Digital Download
Delivery Method:
Instant Download
Engine:
Complete engine disassembly, assembly, tuning, and diagnostics (including specific components like cylinder, piston, crankshaft, valve train, cooling system)
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, fuel lines, troubleshooting
Ignition System:
CDI unit, ignition coil, spark plug, wiring, diagnostics
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan (if equipped), fluid specifications
Transmission:
Gearbox, clutch (hydraulic or cable), shift mechanism, gear oil specifications, disassembly and assembly
Chassis Frame:
Frame inspection, repair, associated components
Suspension:
Front forks (KYB/Marzocchi depending on model year/variant), rear shock absorber, linkages, seals, springs, damping adjustments, service intervals
Brakes:
Front and rear brake systems (Brembo typically), hydraulic lines, master cylinders, calipers, brake pads, brake discs, bleeding procedures, fluid specifications
Electrical System:
Wiring diagrams, battery, starter motor, lighting, sensors, ECU, troubleshooting electrical faults
Exhaust System:
Exhaust pipe, muffler, mounting, gasket replacement
Wheels And Tires:
Wheel bearing maintenance, spoke tensioning, tire replacement, recommended tire pressures
Bodywork And Trim:
Fairings, seat, fuel tank cover, plastics, removal and installation
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks
Disassembly Reassembly:
Step-by-step instructions for all major components and systems
Troubleshooting:
Diagnostic procedures for common and uncommon problems, fault codes (if applicable)
Adjustments:
Carburetor/EFI tuning, suspension adjustments, clutch and brake lever adjustments
Overhauls:
Detailed instructions for complete engine rebuilds, gearbox overhauls, suspension rebuilds
Specifications Data:
Torque values, clearances, fluid capacities, electrical resistance, component measurements
Depth:
Comprehensive - suitable for both experienced mechanics and motivated DIY enthusiasts. Covers everything from basic maintenance to complete engine rebuilds.
Visual Aids:
Includes exploded views, diagrams, illustrations, and pictures for clarity.
Compatibility:
Compatible with PC & Mac. Supports Windows (95, 98, 2000, NT, XP, Vista, 7, 8) and Mac operating systems.
Searchability:
Likely searchable text within PDF for quick information retrieval.
Printability:
Printable pages for hands-on use in a workshop environment.
Binding:
Not applicable (digital download)
Paper Type:
Not applicable (digital download)
Engine Type:
Four-stroke, Single Cylinder, DOHC
Displacement Te250:
249.5 cc
Displacement Te450:
449.7 cc
Displacement Te510:
498 cc (approx.)
Horsepower Approx Te250:
~35-40 HP (est.)
Horsepower Approx Te450:
~45-50 HP (est.)
Horsepower Approx Te510:
~50-55 HP (est.)
Torque Characteristics:
Strong mid-range and top-end power delivery, typical of Enduro bikes.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (91-98 Octane Recommended)
Oil Type:
Synthetic Motorcycle Oil (e.g., SAE 10W-50 or 15W-50, API SG or higher, JASO MA compliant)
Oil Capacity:
Refer to manual for specific capacities (typically around 1.0-1.5 liters)
Spark Plug Type:
NGK CR9EK or equivalent (verify with manual)
Engine Identification:
VIN and engine serial number for specific identification.
Infotainment System:
Not applicable to this model class (off-road focus).
Driver Assistance Features:
Not applicable to this model class (off-road focus).
Connectivity Features:
Not applicable to this model class (off-road focus).
Engine Management System:
Electronic Fuel Injection (EFI) with ECU control for optimal air-fuel ratio, ignition timing, and engine performance.
Dashboard Display:
Digital/analog combination dashboard for speed, RPM, odometer, trip meter, and indicator lights.
Engine Oil Change:
Every 15-20 hours of riding or annually, whichever comes first. Consult manual for precise intervals.
Air Filter Cleaning:
Every 5-10 hours of riding, or more frequently in dusty conditions.
Valve Clearance Check:
Every 20-30 hours of riding or annually. Crucial for maintaining performance.
Chain Lubrication Adjustment:
Every 5-10 hours of riding. Check tension regularly.
Spark Plug Replacement:
Every 20-30 hours or as needed based on inspection.
Engine Oil Specification:
Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50, API SG/SH/SJ, JASO MA.
Coolant Specification:
Ethylene glycol-based antifreeze coolant, mixed with distilled water (50/50 ratio).
Brake Fluid Specification:
DOT 4 hydraulic brake fluid.
Transmission Oil Specification:
Hypoid Gear Oil, SAE 80W/90, API GL-4 or GL-5.
Common Wear Items:
Clutch plates, wheel bearings, fork seals, chain and sprockets, air filter.
Potential Efi Issues:
Can require specialized diagnostics; ensuring clean fuel and proper maintenance is key.
Suspension Service:
Regular fork seal and oil changes are critical for maintaining proper suspension performance.
