Segment:
High-performance, two-up touring snowmobile.
Target Audience:
Owners and independent repair shops focused on maintaining and repairing Polaris IQ Dragon Touring models.
Competitors 2007 2008:
Ski-Doo (Summit, Renegade), Arctic Cat (M-Series, Cross-Country), Yamaha (Phazer, Nytro).
Vehicle Platform:
Polaris IQ chassis, known for its rider-forward ergonomics and agile handling.
Engine Options:
Choice of three powerful Liberty 2-stroke engines (600, 700, 800cc) offering varying performance levels.
Touring Capability:
Designed for comfort and capability for two riders, often featuring a longer track and comfortable seating.
Engine Coverage:
3-cylinder, 2-stroke, liquid-cooled Liberty engines (600cc, 700cc, 800cc)
Chassis Coverage:
IQ chassis, front suspension, rear suspension (including skids and shocks)
Electrical Coverage:
Ignition system, lighting, instrumentation, starter, battery, wiring diagrams
Drivetrain Coverage:
CVT (Continuously Variable Transmission) system (clutches, belt, drive system), chaincase, drive axle
Bodywork Coverage:
Body panels, windshield, seat, handlebars, storage
Estimated Pages:
Likely 500+ pages (typical for a full factory service manual)
Type:
Factory Service Repair Workshop Manual
Digital Format:
PDF (implicitly, for download to computer, tablet, smartphone)
Engine Systems:
Top-end overhaul, bottom-end overhaul, fuel delivery (carburetor/injection), cooling system, exhaust system, lubrication
Transmission Systems:
Drive clutch inspection and adjustment, driven clutch inspection and service, belt replacement, gearcase service
Suspension Systems:
Front IFS (Independent Front Suspension) component service, shock absorber overhaul, rear suspension skid frame inspection and repair
Braking Systems:
Hydraulic brake system service, caliper, rotor, and line maintenance
Steering Systems:
Steering column, tie rods, and ski assembly service
Electrical Systems:
Stator and ignition coil testing, lighting system troubleshooting, CDI unit testing, battery charging system checks
Maintenance Procedures:
Scheduled maintenance intervals, fluid checks and changes, track tension adjustment, lubrication points
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, electrical diagnostics using multimeter
Repair Procedures:
Engine rebuilds, clutch calibration, suspension component replacement, brake caliper overhaul, track replacement
Assembly Disassembly:
Complete step-by-step guides for major component removal and installation
Special Tool Usage:
Identification and usage of specialized tools required for specific procedures
Depth Level:
Comprehensive: Covers routine maintenance, in-depth troubleshooting, component-level diagnostics, and complete overhauls.
Diagnostic Capabilities:
Advanced: Includes detailed diagnostic procedures, specifications for testing components, and troubleshooting flowcharts.
Rebuild Instructions:
Complete: Provides detailed instructions for engine disassembly, inspection, machining, and reassembly.
Digital Resolution:
High-resolution, suitable for clear viewing and printing.
Digital Access:
Instant download, no physical binding.
Digital Features:
Searchable text, clickable links, layered bookmarks for easy navigation.
Coverage Scope:
Full Factory Service Manual: Covers all aspects of repair and maintenance for the specified models.
Engine Type:
Polaris Liberty Liquid-Cooled 2-Stroke
Cylinder Configuration:
Inline-3 Cylinder
Horsepower 600 Approx:
~120-130 hp
Horsepower 700 Approx:
~135-145 hp
Horsepower 800 Approx:
~145-155 hp
Carburetor Size 600:
2x Mikuni TM40 (typical)
Carburetor Size 700:
2x Mikuni TM42 or TM44 (typical)
Carburetor Size 800:
2x Mikuni TM44 or TM46 (typical)
Fuel Type:
Unleaded gasoline, 91 octane (minimum)
Oil Injection:
Automatic Oil Injection System
Crash Testing:
Snowmobiles are not subjected to formal automotive crash testing standards.
Braking System:
Hydraulic Disc Brake with 4-piston caliper (typical)
Throttle Safety:
Thumb throttle with safety detent and emergency kill switch tether.
Lighting:
Halogen headlights, taillight, and brake light for visibility.
Operator Protection:
Windshield and bodywork for rider protection from elements.
Instrumentation Cluster:
Digital/analog gauges including speedometer, tachometer, odometer, trip meter, fuel gauge, and warning lights.
Traction Control:
Not typically equipped with electronic traction control systems.
Accessories:
Provision for accessories like heated grips, auxiliary lighting, GPS mounts.
Initial Break In:
Crucial break-in procedure for new or rebuilt engines (detailed in manual).
Clutch Maintenance:
Periodic inspection and cleaning of drive and driven clutches (e.g., every 1000 miles or annually).
Track Tension:
Check and adjust track tension regularly as per manual recommendations (e.g., after initial break-in and periodically).
Spark Plugs:
Inspect and replace spark plugs as needed or per mileage interval (typically 2000-3000 miles).
Lubrication:
Regularly check and top-up chaincase oil and grease suspension/steering points.
Chaincase Oil:
Polaris Synthetic Gearcase Lubricant (or equivalent SAE 75W-90 synthetic gear oil).
Coolant:
50/50 mix of Polaris Coolant (or equivalent ethylene glycol-based antifreeze) and distilled water.
2 Stroke Oil:
Polaris Premium 2-Stroke Oil or other NMMA TC-W3 certified oil.
Clutch Wear:
Common wear on clutch rollers, buttons, and bushings; potential for belt slippage if worn or misaligned.
Suspension Bushings:
Wear in A-arm bushings and steering components can lead to play and uneven tire wear (if applicable).
Exhaust Gaskets:
Exhaust manifold gaskets can sometimes leak, requiring replacement.
Ignition System:
Occasional issues with stator or ignition coils, especially with higher mileage.
Polarisfamily:
Polaris Industries Inc. has a long history dating back to 1954, known for innovation in powersports.
Iq Platform:
The IQ platform, introduced in the mid-2000s, represented a significant redesign for Polaris, emphasizing rider-forward ergonomics and improved handling.
Dragon Series:
The Dragon designation typically signified a higher-performance, often more premium or specialized version of a Polaris model, featuring enhanced components and styling.
Manufacturing Location:
Polaris snowmobiles are typically manufactured in Roseau, Minnesota, USA.
