Market Segment:
High-performance utility ATV, positioned for serious off-road enthusiasts and demanding work applications.
Competitors:
Polaris Sportsman, Can-Am Outlander, Honda Rubicon, Suzuki KingQuad.
Engine Type:
686cc liquid-cooled, DOHC, four-valve, single-cylinder.
Transmission Type:
Yamaha's Ultramatic automatic transmission with engine braking.
Drivetrain System:
Industry-leading three-position 4WD system with push-button locking front differential and On-Command® system.
Suspension Type:
Fully independent long-travel suspension (double wishbone front, dual A-arm rear).
Power Steering:
Electric Power Steering (EPS) for reduced rider fatigue.
Chassis Design:
Durable steel frame, optimized for off-road performance and stability.
Engine:
Complete engine disassembly, assembly, inspection, tuning, and repair for the 686cc engine.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, and related components.
Transmission:
Ultramatic Automatic Transmission (CVT), drive belts, clutches, gears, and differential units.
Drivetrain:
Driveshafts, U-joints, CV joints, final drive housing, and 4WD system (including electronic front differential lock).
Suspension:
Front and rear independent suspension systems, shock absorbers, springs, control arms, wheel bearings, and steering components.
Brakes:
Hydraulic disc brake systems (front and rear), brake calipers, master cylinders, brake lines, pads, and rotors.
Electrical System:
Ignition system, starting system (electric start), charging system (stator, regulator/rectifier), battery, lighting, sensors, and ECU.
Cooling System:
Radiator, fan, water pump, coolant hoses, and thermostat.
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable), and exhaust heat shields.
Chassis And Body:
Frame, body panels, fenders, racks, seat, handlebars, and plastics.
Controls:
Throttle, brake levers, gear shifter, parking brake, and switches.
Maintenance:
Regular maintenance tasks: oil changes, filter replacements, spark plug checks, chain/belt tensioning, lubrication points.
Troubleshooting:
Diagnostic procedures for common issues, error code interpretation, and systematic fault finding.
Repair:
Step-by-step instructions for component removal, repair, replacement, and reassembly.
Rebuild:
Detailed procedures for engine and transmission overhauls.
Adjustments:
Carburetor/EFI tuning (if applicable), throttle cable adjustment, clutch engagement settings.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams for accurate troubleshooting.
Depth:
Complete workshop level: Covers everything from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and electrical troubleshooting.
Engine Type:
686cc, liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder.
Bore X Stroke:
100.0 mm x 83.9 mm
Fuel Induction:
Mikuni 44mm throttle body, EFI (Electronic Fuel Injection)
Horsepower:
Estimated 45-50 HP (factory specifications are not always released for HP on ATVs)
Torque:
Estimated 42-45 lb-ft (factory specifications are not always released for torque on ATVs)
Cooling System Type:
Liquid-cooled
Fuel Type:
Unleaded gasoline, 87 octane minimum
Fuel Tank Capacity:
4.2 US gal (16 L)
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Oil Capacity:
2.20 US qt (2.08 L) without filter change, 2.30 US qt (2.18 L) with filter change.
Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking
Drive Modes:
H, L, N, R, P
Final Drive:
Shaft drive with 2WD/4WD selector and differential lock.
Engine Braking:
Provides significant engine braking on descents, reducing reliance on service brakes.
Clutch Type:
Wet, centrifugal, automatic clutch
Transmission Fluid:
Yamaha Gear Oil (or equivalent) API GL-4, SAE 80W-90
Gear Oil Capacity:
0.20 US qt (0.19 L)
Off Road Safety:
Designed for off-road use; not intended for highway use. Follow all safety warnings and operating procedures.
Braking System:
Front and rear hydraulic disc brakes with sealed, self-adjusting front and rear brake lines.
Engine Braking:
Standard on Ultramatic transmission for controlled descents.
4Wd System:
On-Command® system with 2WD, 4WD, and 4WD with differential lock provides enhanced traction.
Chassis Stability:
Low center of gravity and optimized suspension geometry for stability.
Ergonomics:
Comfortable seating position, accessible controls, and power steering reduce rider fatigue, enhancing control.
General Safety Advisories:
Always wear a helmet and appropriate protective gear. Never operate under the influence of alcohol or drugs. Read and understand the owner's manual before operation.
Dashboard Display:
Digital LCD meter displaying speed, odometer, trip meter, hour meter, gear indicator, fuel level, clock, and AWD status.
Power Steering:
Electronic Power Steering (EPS) system reduces steering effort, especially at lower speeds and over rough terrain.
Lighting:
Dual 30W halogen headlights, 8W LED brake/taillight.
Diagnostic Ports:
Includes diagnostic ports for connecting to service tools for advanced troubleshooting.
Engine Oil Change:
Every 100 hours or annually, whichever comes first.
Oil Filter Replacement:
Every 100 hours or annually (concurrent with oil change).
Air Filter Cleaning:
Every 100 hours or every 6 months (clean more frequently in dusty conditions).
Spark Plug Check:
Every 100 hours or annually.
Cv Belt Inspection:
Every 100 hours or annually.
Brake Fluid Check:
Every 6 months or annually.
Coolant Replacement:
Every 2 years or 200 hours.
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Transmission Gear Oil:
Yamaha Gear Oil (or equivalent) API GL-4, SAE 80W-90.
Coolant:
Yamaha's recommended 50/50 mix of permanent type antifreeze and distilled water.
Common Wear Items:
CV boots, drive belts, and brake pads are common wear items that require regular inspection and replacement.
Efi Performance:
Proper maintenance of the EFI system, including air filter and spark plug, is crucial for optimal performance.
Manufacturer:
Yamaha Motor Company, known for its long history of innovation in motorcycles, marine engines, and recreational vehicles.
Grizzly Lineage:
The Grizzly line has been a cornerstone of Yamaha's ATV offerings, evolving with increased engine size, advanced features, and improved suspension for enhanced off-road capability.
700 Introduction:
The 700cc Grizzly platform, introduced in 2007, marked a significant step up in power and technology for Yamaha's large-bore utility ATVs.
Manufacturing Location:
Primarily manufactured in Japan.
