Target Audience:
Do-It-Yourselfers and home mechanics seeking to maintain and repair their Suzuki LT-Z90 QuadSport.
Segment:
Youth/Entry-Level ATV.
Advantage:
Presented as the 'most complete' service manual for the specified model years, offering high-quality diagrams and detailed instructions for a wide range of repair and maintenance tasks.
Download Benefits:
Instant download, no shipping costs, immediate access to repair information.
Ease Of Use:
Easy-to-follow, step-by-step instructions suitable for any skill level.
Major Systems:
Engine, Fuel System, Chassis, Electrical System
Specific Engine Components:
Cylinder, piston, crankshaft, camshaft, valve train, oil pump, starter motor.
Specific Fuel System Components:
Carburetor assembly, fuel tank, fuel lines, fuel filter.
Specific Chassis Components:
Frame, suspension (front and rear), steering system, wheels, tires, brakes, drive chain.
Specific Electrical Components:
Ignition system, lighting system, battery, starter circuit, wiring diagrams.
Repair Maintenance:
General Information, Periodic Maintenance, Engine Servicing, Fuel System Servicing, Chassis Servicing, Electrical System Servicing
Diagnostic Procedures:
Troubleshooting guides for common problems, diagnostic flowcharts.
Disassembly Assembly:
Detailed step-by-step instructions for disassembling and reassembling all major components and systems.
Inspection Adjustment:
Procedures for inspecting wear and tear, and adjusting various components like brakes, carburetor, and chain.
Torque Specifications:
Crucial torque values for critical fasteners throughout the vehicle.
Depth:
Comprehensive diagnostic and repair procedures, high-quality diagrams for all service and repair tasks.
Diagram Quality:
High quality diagrams included.
Type:
Air-cooled, 4-stroke, SOHC, 2-valve single cylinder
Cooling Method:
Air-cooled.
Bore X Stroke:
50.0 mm x 45.6 mm
Compression Ratio:
10.2:1
Valve Mechanism:
SOHC, 2-valve.
Carburetor:
Mikuni VM18SS (or similar, check manual for specifics)
Fuel Type:
Unleaded gasoline
Ignition System:
Electronic ignition (CDI)
Features:
Basic instrumentation: speedometer (if equipped, often not on youth models), neutral indicator, high beam indicator.
Atv Specific:
Throttle limiter screw (often present for beginner riders to control maximum speed).
Vehicle Communication:
N/A (Not applicable to this class of vehicle).
Oil Change Interval:
Refer to manual; typically every 100 hours or annually.
Air Filter Cleaning:
Refer to manual; recommended every 10-20 hours or as needed in dusty conditions.
Engine Oil Type:
SAE 10W-40 API SG or higher (Verify specific viscosity for ambient temperature in manual).
Engine Oil Capacity:
Approx. 0.85 L (0.9 US qt) (Verify in manual, with filter change).
Gear Oil Type:
Hypoid gear oil, API GL-5, SAE 80W-90 (Verify in manual, though typically not separate on this model - consult manual for final drive).
Brake Fluid Type:
DOT 3 (Verify in manual).
Common Wear Items:
Brake shoes/pads, tires, drive chain and sprockets, air filter, spark plug, carburetor adjustments.
Carburetor Jetting:
Can be sensitive to altitude and temperature changes; manual provides specifications for adjustments.
Carburetor Cleaning:
Regular cleaning and adjustment of the Mikuni carburetor can prevent starting issues and ensure smooth running.
Chain Maintenance:
Proper chain tension and lubrication are critical for longevity and performance.
Spark Plug Recommendation:
NGK CR7E or equivalent (Verify in manual).
Suzuki Atv Legacy:
Suzuki has a long history in the ATV market, known for reliable and performance-oriented machines across various classes.
Lt-Z90 Placement:
The LT-Z90 QuadSport was positioned as an entry-level youth ATV, offering a step up from smaller beginner models, designed for recreational trail riding and supervised use.
Manufacturing Region:
Typically manufactured in Asia, often in Taiwan or China under Suzuki's oversight.