🏷️ Basic Information

Make:

BMW

Model:

535xi

Model Generation:

E60/E61 (Second Generation)

Model Years Covered:

2007, 2008, 2009, 2010

Chassis Code:

E60 (Sedan), E61 (Touring/Wagon)

Engine Code:

N54B30

👋 Introduction

Vehicle Segment:

Executive/Mid-size Luxury Sedan and Wagon

Target Audience:

Discerning buyers seeking performance, luxury, and advanced technology

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS

Powertrain Philosophy:

Renowned for potent twin-turbocharged engines and sophisticated xDrive all-wheel-drive system.

Driving Dynamics:

Emphasizes BMW's signature 'Ultimate Driving Machine' experience with balanced handling and responsive performance.

Luxury Appointments:

High-quality interior materials, advanced comfort features, and a refined driving environment.

📋 Manual Details

Manual Type:

Service and Repair Manual

Language:

English

Format:

PDF

Estimated Page Count:

Approximately 2500-3000 pages (typical for comprehensive BMW service manuals of this era)

📖 Manual Coverage

Powertrain:

Engine (N54B30), Transmission (6-speed Automatic/Manual), Drivetrain (xDrive All-Wheel Drive)

Chassis:

Suspension (Front/Rear), Steering System, Brake System (ABS, DSC)

Electrical:

Body Control Module (BCM), Engine Control Unit (ECU), Powertrain Management, Lighting, Instrumentation, Comfort Systems, Infotainment

Body:

Body Panels, Doors, Windows, Sunroof, Bumpers, Interior Trim

HVAC:

Heating, Ventilation, Air Conditioning System

Safety:

Airbags, Seatbelts, Restraint Systems

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad/rotor replacement

Repair:

Engine component repair/replacement, transmission overhaul/replacement, suspension component repair/replacement, brake system repair, electrical component troubleshooting and replacement, body panel repair

Diagnostics:

Diagnostic trouble codes (DTCs), troubleshooting flowcharts, component testing, wiring diagrams

Special Tools:

Identification and usage of specialized BMW tools required for specific repairs

Level Of Detail:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts

Diagnostic Capabilities:

In-depth diagnostic procedures, including electrical schematics and fault code interpretation

Rebuild Instructions:

Detailed procedures for engine and transmission rebuilds, including torque specifications and tolerances

📊 Manual Specifications

File Type:

Portable Document Format (PDF)

Searchability:

Fully searchable text for quick information retrieval

Print Quality:

High-resolution scans, ensuring clarity of text and diagrams

Diagram Clarity:

Detailed schematics, exploded views, and illustrations for visual guidance

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Type:

3.0L Twin-Turbocharged Inline-6 (N54)

Displacement:

2979 cc (3.0 Liters)

Bore X Stroke:

84.0 mm x 89.6 mm

Compression Ratio:

10.2:1

Horsepower:

300 hp @ 5800 rpm

Torque:

300 lb-ft @ 1400-5000 rpm

Redline:

7000 rpm

Fuel Delivery:

Direct Fuel Injection (DFI) with High-Pressure Fuel Pump

Fuel Type:

Premium Unleaded Gasoline (91 AKI or higher recommended)

Engine Management:

Bosch Motronic DME (Digital Engine Electronics)

Turbochargers:

Twin Turbochargers (Parallel Arrangement)

🔧 Transmission

Transmission Type:

6-Speed Manual (SMG option available)

Transmission Type:

6-Speed Automatic (Steptronic with paddle shifters)

Drivetrain:

xDrive All-Wheel Drive System

Gear Ratios Manual:

Typically around 4.01, 2.32, 1.52, 1.18, 1.00, 0.83 (subject to specific variant)

Gear Ratios Automatic:

Typically around 4.17, 2.34, 1.52, 1.14, 0.87, 0.70 (subject to specific variant)

Transfer Case:

Electronically controlled, variable torque distribution for optimal traction.

Transmission Fluid Type:

Refer to manual for specific BMW approved fluids (e.g., ATF LT-3 for automatics, Pentosin MTF LT-2 for manuals)

📐 Dimensions

Wheelbase:

116.4 inches (2957 mm)

Length:

191.1 inches (4853 mm) for Sedan; 192.4 inches (4887 mm) for Touring

Width:

72.2 inches (1834 mm)

Height:

57.7 inches (1466 mm) for Sedan; 56.2 inches (1427 mm) for Touring

Front Track:

61.7 inches (1568 mm)

Rear Track:

62.2 inches (1580 mm)

Front Headroom:

Approximately 38.4 inches (975 mm)

Rear Headroom:

Approximately 37.7 inches (958 mm)

Front Legroom:

Approximately 41.7 inches (1059 mm)

Rear Legroom:

Approximately 35.6 inches (904 mm)

Trunk Capacity:

Approximately 14.0 cu ft (396 L) for Sedan

Cargo Capacity Touring:

Approximately 17.6 cu ft (499 L) behind rear seats, expandable to 56.1 cu ft (1589 L) with rear seats folded (Touring)

Curb Weight:

Approximately 3900-4100 lbs (1769-1860 kg), depending on configuration

Gross Vehicle Weight Rating Gvwr:

Refer to vehicle's VIN sticker or manual

Towing Capacity:

Typically not recommended or limited for North American models

🛡️ Safety Features

NHTSA Front Impact Driver:

5-Star (2007 model year)

NHTSA Front Impact Passenger:

5-Star (2007 model year)

NHTSA Side Impact Front Seat Occupant:

5-Star (2007 model year)

NHTSA Side Impact Rear Seat Occupant:

5-Star (2007 model year)

IIHS Front Offset Crash Rating:

Good (2007-2010 model years)

IIHS Side Crash Rating:

Good (2007-2010 model years)

Traction Control:

Dynamic Traction Control (DTC), Dynamic Stability Control (DSC)

Braking Assist:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist

All Wheel Drive:

BMW xDrive

Airbags:

Front airbags, side-impact airbags, head protection system (HPS) airbags

Seatbelts:

3-point inertia-reel seat belts with pre-tensioners and force limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment System:

iDrive System (E60 generation, initial iterations)

Navigation:

Optional Professional Navigation System with onboard computer.

Audio:

Hi-Fi Sound System, optional Logic 7 Premium Sound System.

Cruise Control:

Standard Cruise Control, optional Active Cruise Control (ACC).

Parking Assistance:

Optional Park Distance Control (PDC) front and rear.

Lighting:

Xenon Adaptive Headlights, optional High-beam Assistant.

Bluetooth:

Optional Bluetooth mobile interface for hands-free calling.

Usb Aux:

Optional USB/Audio interface for music playback.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000-15,000 miles or 1 year, as indicated by the Condition Based Service (CBS) system.

Air Filter Replacement:

Recommended every 30,000-45,000 miles or as needed based on driving conditions.

Cabin Filter Replacement:

Recommended every 15,000-20,000 miles or annually.

Spark Plug Replacement:

Typically around 60,000 miles for N54 engines.

Brake Fluid Flush:

Recommended every 2 years, regardless of mileage.

Engine Oil Type:

BMW Longlife-01 (LL-01) or BMW Longlife-01 FE (LL-01 FE) approved synthetic oil, typically 5W-30 or 0W-30.

Engine Oil Capacity:

Approximately 6.5 US quarts (6.2 Liters) with filter change.

Coolant Type:

BMW Blue Antifreeze/Coolant (G48)

Power Steering Fluid Type:

BMW Power Steering Fluid (G002000)

Brake Fluid Type:

DOT 4

High Pressure Fuel Pump:

Early N54 engines were prone to failure of the high-pressure fuel pump, leading to misfires and poor performance.

Turbocharger Wastegate Rattle:

Wastegates on the turbochargers can develop a rattling noise, often indicating wear.

Ignition Coils And Spark Plugs:

Can be a source of misfires, especially at higher mileage.

Vacuum Lines And Boost Leaks:

Cracked or leaking vacuum lines can affect boost pressure and engine performance.

Oil Cooler Gasket Leaks:

The oil cooler gasket can degrade over time, leading to oil leaks.

Water Pump And Thermostat:

Electric water pumps and thermostats can fail, requiring replacement.

📚 Vehicle History

Bmw Philosophy:

BMW's legacy is rooted in performance, engineering excellence, and a focus on the driver.

E60 Generation:

The E60 generation marked a significant design and technological leap for the 5 Series, introducing more aggressive styling and advanced electronic systems.

535Xi Introduction:

The 535xi variant combined the potent N54 engine with the xDrive all-wheel-drive system, offering enhanced traction and stability, particularly in adverse weather conditions.

Manufacturing Location:

Dingolfing, Germany

Production Period:

2007-2010

🏆 Awards & Recognition

Ward S 10 Best Engines:

The N54 engine received multiple Ward's 10 Best Engines awards during its production run for its performance and technology.

Automotive Journalism Reviews:

Consistently praised by automotive journalists for its blend of performance, luxury, and technology.

Euro Ncaps:

Achieved a 5-star Euro NCAP safety rating.