Segment:
Mid-size pickup truck, known for ruggedness and reliability.
Competitors:
Toyota Hilux, Ford Ranger, Mitsubishi Triton (L200), Nissan Navara, Chevrolet Colorado (in certain markets).
Vehicle Strengths:
Durability, strong diesel engines, off-road capability, practical utility.
Professional Standard:
Equivalent to manuals used by professional mechanics and technicians.
Geographical Coverage:
Global (specific markets may have regional variations not detailed)
Market Segments:
Light Commercial Vehicle (LCV), Pickup Truck
Estimated Page Count:
Hundreds (specific count not provided, but described as very detailed)
Type:
Service & Repair Workshop Manual
Language:
English (implied by product description and common workshop manual practice)
Digital Format:
Downloadable PDF
Powertrain:
Engine, fuel system, cooling system, exhaust system, transmission (manual and automatic), driveline (driveshafts, differentials)
Chassis:
Suspension (front and rear), steering system, braking system (hydraulic, ABS), wheels and tires
Electrical:
Battery, charging system, starting system, ignition system, lighting, instrumentation, body electronics, wiring diagrams
Body And Frame:
Body construction, interior trim, exterior trim, doors, windows, seats, chassis frame inspection and repair
Maintenance:
Routine servicing, fluid checks and changes, filter replacements, lubrication
Repair:
Component removal, installation, overhaul, and adjustment for all major systems
Troubleshooting:
Diagnostic procedures, fault finding charts, common problem identification
Diagnostics:
On-board diagnostics (OBD-II) interpretation, sensor testing, actuator testing
Depth:
Comprehensive (covers from basic maintenance to full engine rebuilds and complex electrical diagnostics)
Detail Level:
Detailed photos & diagrams, step-by-step instructions, exploded diagrams
Engine Code Examples:
4JJ1-TC (3.0L Turbo Diesel), Isuzu may have offered other engine options like 4JK1-TC (2.5L Turbo Diesel) or gasoline variants depending on market.
Displacement Examples:
2.5L and 3.0L (common for this generation)
Fuel Type Examples:
Diesel (primarily), potentially Gasoline in some markets
Injection Type Examples:
Common Rail Direct Injection (CRDI) for diesel engines.
Coolant Type:
Ethylene Glycol based coolant (typically 50/50 mix with distilled water). Specific Isuzu coolant type should be confirmed in manual.
Transmission Type Examples:
5-speed Manual Transmission (MT), 4-speed Automatic Transmission (AT) were common.
Drivetrain Options:
Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with transfer case.
Automatic Transmission Features:
Electronic control, torque converter lock-up.
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Specific Isuzu specification is crucial.
Automatic Transmission Fluid:
Dexron III/VI or equivalent. Specific Isuzu specification is critical.
Body Styles:
Single Cab, Extended/Space Cab, Double Cab.
Typical Wheelbase:
Approximately 3050 mm to 3380 mm depending on configuration.
Gross Vehicle Weight Rating:
Varies by configuration, typically around 2,800 kg to 3,200 kg.
Crash Test Ratings:
Varies by market and specific test. Australian ANCAP ratings were generally good for the segment during this period.
Braking Systems:
Front ventilated discs, rear drums. ABS (Anti-lock Braking System) likely standard or optional depending on trim.
Airbags:
Driver and front passenger airbags standard on most models, side airbags optional or market-dependent.
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
Audio System:
Typically a standard AM/FM radio with CD player, and optional MP3/auxiliary input or Bluetooth connectivity depending on trim level.
Traction Control:
Available on some 4WD models, may be part of stability control systems if equipped.
Usb Auxiliary Ports:
Likely available on higher trim levels or as an aftermarket addition.
Oil Change Interval:
Typically 5,000-10,000 km or 6 months, whichever comes first. Exact interval depends on driving conditions and specified oil grade.
Air Filter Replacement:
Every 20,000-40,000 km or as needed based on operating environment.
Fuel Filter Replacement:
Diesel: typically 40,000-60,000 km. Gasoline: as specified. Critical for common rail systems.
Engine Oil Grade Examples:
For diesel: 5W-30 or 10W-30 (API CI-4 or higher). For gasoline: 5W-30 or 10W-30 (API SN or higher). Always consult the manual for exact specifications.
Engine Oil Capacity Examples:
Approximately 6.5-7.5 liters for 3.0L diesel, depending on filter change.
Coolant Capacity:
Varies by configuration, but typically in the range of 8-10 liters.
Common Wear Items:
Clutch components (manual transmission), suspension bushes, diesel injectors (if maintenance neglected), EGR system issues (diesel).
Drivetrain Maintenance:
Regular checks of differential and transfer case fluids are crucial, especially for 4WD models.
Isuzu Truck Legacy:
Isuzu has a long history in commercial vehicles and diesel engine technology.
P190 Generation:
This generation represented a significant update to the D-Max platform, building on the success of its predecessors.
Manufacturing Locations:
Thailand is a primary manufacturing hub for the Isuzu D-Max, with assembly also occurring in other global locations.
