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Kawasaki Z750 2007-2010 Service Repair Manual

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The Kawasaki Z750, produced between 2007 and 2010, is a naked sportbike characterized by its aggressive styling and potent inline-four engine. This model is part of Kawasaki's esteemed 'Z' family,...
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Tipo: Motorcycle
Proveedor:
Kawasaki
SKU: 92968
Etiquetas: 2007 2008 2009 2010 Kawasaki Misc Motorcycle Motorcycles Z750
Kawasaki Z750 2007-2010 Service Repair Manual
The Kawasaki Z750, produced between 2007 and 2010, is a naked sportbike characterized by its aggressive styling and potent inline-four engine. This model is part of Kawasaki's esteemed 'Z' family, offering a blend of performance and everyday usability, making it a compelling choice for riders seeking a versatile machine. Known for its smooth power delivery, agile handling, and muscular design, the Z750 (model codes ZR750J / ZR750K) was positioned as a strong contender in the mid-weight naked sportbike segment, rivaling prominent models from other manufacturers. This comprehensive service repair manual, written in English, covers the Kawasaki Z750 models from 2007 through 2010. It provides detailed information on all major vehicle systems, including engine mechanicals, fuel, cooling, ignition, transmission, electrical, chassis, suspension, brakes, and bodywork. The manual includes routine maintenance schedules, troubleshooting guides, repair and rebuild procedures, and technical specifications such as torque values and fluid capacities. Its depth is suitable for both professional mechanics and experienced DIY enthusiasts, offering clear instructions to ensure the optimal performance and longevity of the motorcycle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Z750
Model Code:
ZR750J / ZR750K
Market Segment:
Naked Sportbike / Streetfighter
Codes
Engine Code:
ZR750JE (for KRT Edition, may vary slightly)
👋 Introduction
Market Position
Segment:
Mid-weight naked sportbike, positioned as an accessible yet performance-oriented machine for experienced riders and commuters.
Target Audience:
Riders seeking a blend of aggressive styling, sporty performance, and practical everyday usability.
Competitive Analysis
Key Competitors:
Yamaha FZ6/FZ8, Suzuki GSR600/GSR750, Honda CBF600/CB600F Hornet.
Key Features
Styling:
Aggressive, muscular styling with sharp lines and a prominent engine profile, characteristic of Kawasaki's 'Sugomi' design language precursor.
Engine Characteristics:
Inline-four cylinder engine known for its smooth power delivery, broad torqueband, and exciting top-end rush.
Handling:
Balanced chassis providing agile and predictable handling, suitable for both urban riding and spirited cornering.
📋 Manual Details
Coverage Areas
Years Covered:
2007, 2008, 2009, 2010
Regions Covered:
Global (primarily Europe, North America, Australia)
Page Count
Estimated Page Count:
400-600
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of the engine, including cylinder head, pistons, crankshaft, valves, camshafts, timing system.
Fuel System:
Fuel injection system (throttle bodies, injectors, fuel pump, pressure regulator), emissions control systems (evaporative emissions), fuel tank and lines.
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant hoses, fluid specifications.
Ignition System:
Ignition coils, spark plugs, ECU control, timing adjustments.
Transmission And Drivetrain:
Clutch operation, gear shifting mechanism, gearbox disassembly and assembly, final drive (chain and sprockets), lubrication.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), horn, fuses, relays.
Chassis And Suspension:
Frame inspection and repair, front fork (telescopic, upside-down) disassembly, servicing, and adjustment, rear shock absorber and linkage, wheel bearings.
Braking System:
Front and rear disc brakes, brake calipers, master cylinders, brake lines, fluid specifications, bleeding procedures, ABS (if equipped).
Wheels And Tires:
Wheel specifications, tire pressure recommendations, tire replacement, balancing.
Bodywork And Fairings:
Removal and installation of body panels, seat, fuel tank cover, fenders, instrument cluster.
Controls And Linkages:
Throttle grip and cables, clutch lever and cable, brake levers, gear shift lever, footpegs.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment and lubrication, air filter service, spark plug replacement, brake fluid replacement, coolant replacement.
Troubleshooting:
Diagnostic charts and procedures for common problems related to engine performance, electrical issues, braking, and starting.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, repair, and reassembly of all major vehicle systems.
Inspections:
Scheduled inspections for wear and tear on critical components like brake pads, tires, suspension, and drivetrain.
Settings And Adjustments:
Idle speed adjustment, throttle cable free play, clutch cable free play, suspension preload and damping adjustments.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Capability:
Includes diagnostic flowcharts, fault code interpretation (if applicable to the era/model), and systematic troubleshooting methods.
Specification Data:
Provides precise torque specifications, clearances, fluid capacities, and critical measurements for all serviceable parts.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, often searchable and with clickable links.
Printability:
Printable pages for workshop use.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve inline-four
Displacement:
749 cc (750cc class)
Bore X Stroke:
68.4 mm x 50.9 mm
Compression Ratio:
12.1:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 106 hp (78 kW) @ 10,000 rpm (claimed)
Torque:
Approx. 75 Nm (55 lb-ft) @ 8,000 rpm (claimed)
Fuel System
Fuel Delivery:
Fuel injection (DFI) with dual throttle valves
Fuel Type:
Unleaded gasoline, 91 octane (RON+MON)/2 or higher
Fuel Capacity:
15 Liters (3.96 US gal)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch:
Wet, multi-disc, cable-actuated
Final Drive:
Sealed chain, 525 pitch
📐 Dimensions
Exterior
Length:
2,105 mm (82.9 in)
Width:
760 mm (29.9 in)
Height:
1,090 mm (42.9 in)
Wheelbase:
1,440 mm (56.7 in)
Ground Clearance:
155 mm (6.1 in)
Seat Height:
825 mm (32.5 in)
Weights
Dry Weight:
Approx. 199 kg (439 lbs)
Curb Weight:
Approx. 222 kg (490 lbs) (with all fluids and full tank)
🛡️ Safety Features
Ratings
ABS Availability:
Optional (KRT Edition typically included ABS)
Active Features
Brakes Front:
Dual semi-floating 300 mm petal discs, 4-piston calipers
Brakes Rear:
Single 250 mm petal disc, 2-piston caliper
Passive Features
Frame Construction:
High-tensile steel backbone frame
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display for speed, RPM, fuel level, gear position, clock, odometer, trip meters, and warning lights. Analog tachometer.
Driver Assistance
ABS:
Available as an option on select models (e.g., Z750 ABS), providing enhanced braking control.
Connectivity
Connectivity Features:
Basic motorcycle technology; no integrated infotainment or connectivity features like Bluetooth or GPS.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles or 6 months, whichever comes first.
Chain Maintenance:
Lubricate and adjust chain every 1,000 miles or as needed.
Air Filter Service:
Inspect every 6,000 miles, clean or replace as needed.
Spark Plug Replacement:
Replace every 12,000 miles.
Coolant Replacement:
Every 24,000 miles or 2 years.
Brake Fluid Replacement:
Every 12,000 miles or 1 year.
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or SH, JASO MA certified (e.g., Kawasaki Genuine Oil, Castrol Power RS 4T 10W-40)
Engine Oil Capacity:
3.2 L (3.4 US qt) without filter change; 3.5 L (3.7 US qt) with filter change
Coolant Type:
Kawasaki All-Season Motorcycle Coolant or equivalent (50/50 mix of ethylene glycol and distilled water)
Brake Fluid Type:
DOT 4
Fork Oil Type:
SAE 10W (or as specified in manual for specific adjustments)
Known Issues
Fuel Pump Relay:
Some models experienced occasional fuel pump relay failures causing starting issues.
Throttle Response:
Minor hesitation or snatchiness at very low throttle openings, often addressed with ECU remapping or fueling modifications.
Suspension Softness:
While generally competent, some riders found the stock suspension a bit soft for aggressive riding, leading to aftermarket upgrades.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long and storied history in motorcycle manufacturing, renowned for its powerful and performance-oriented sportbikes, including the Z series lineage tracing back to the Z1.
Model Evolution
Z750 Lineage:
The Z750 is part of Kawasaki's 'Z' family, evolving from earlier models with a focus on providing a more accessible and versatile naked sportbike experience compared to the more track-focused Ninja models.
Generation Details:
The 2007-2010 model represents a significant update to the Z750, featuring revised styling, an updated engine with improved torque delivery, and chassis refinements over its predecessors.
Production
Production Period:
2007-2010 (for this specific generation/manual coverage)
Manufacturing Location:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Model Acclaim:
While specific awards for the 2007-2010 Z750 are not widely documented as standalone entities, the model was generally well-received by the motorcycling press for its performance, styling, and value proposition in its segment.
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