Vehicle Segment:
Compact Pickup Truck (Ute)
Target Audience:
Commercial and personal use, known for durability and utility
Key Competitors:
Toyota Hilux, Mitsubishi Triton, Ford Ranger, Nissan Navara
Vehicle Attributes:
Rugged construction, reliable diesel engines, capable off-road performance (especially 4x4 models)
Cost Effectiveness:
Inexpensive way to maintain and repair the vehicle, saving on professional labor costs.
Model Years Covered:
2007, 2008, 2009, 2010, 2011, 2012
Estimated Page Count:
High volume, extensive coverage (specific number not provided, but typical for a full workshop manual)
Manual Classification:
Workshop Service Repair Manual (Factory Equivalent)
Print Ability:
Fully Printable
Zoom Functionality:
Yes (Zoom In/Out)
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinZip or equivalent
Operating Systems:
All Versions of Windows & Mac
Powertrain:
Engine (4JJ1, 4JK1 diesel), Fuel System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Transmission (Manual & Automatic), Transfer Case (4WD models), Drive Axles, Differentials
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Front & Rear, ABS)
Electrical:
Body Electrical Systems, Engine Control Module (ECM), Lighting, Instrumentation, Audio System
Body And Frame:
Body Panels, Doors, Interior Trim, Chassis Frame, Bumpers
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), fault finding procedures
Repair:
Component removal and installation, overhaul procedures, component specifications
Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values
Wiring:
Comprehensive wiring diagrams for all major systems
Depth Of Information:
Complete, from basic maintenance to in-depth engine and transmission rebuilds
Diagnostics Level:
Advanced, including component testing and system analysis
Illustrations Diagrams:
Detailed illustrations, exploded views, and system diagrams
Manual Type Clarification
Purpose:
Designed for both DIY enthusiasts and professional mechanics
Engine Code:
4JJ1-TC (3.0L Diesel), 4JK1-TC (2.5L Diesel)
3.0L Power Output Ps:
Approx. 146 PS (144 hp; 107 kW) @ 3,400 rpm (varies by market)
3.0L Torque Output Nm:
Approx. 310 Nm (229 lb-ft) @ 1,400-3,400 rpm (varies by market)
2.5L Power Output Ps:
Approx. 116 PS (114 hp; 85 kW) @ 3,600 rpm (varies by market)
2.5L Torque Output Nm:
Approx. 280 Nm (207 lb-ft) @ 1,800-2,800 rpm (varies by market)
Injection Type:
Common Rail Direct Injection (CRDI)
Emission Control:
Euro 3 / Euro 4 compliant depending on market and specific engine version
Block Material:
Cast Iron
Cylinder Head Material:
Aluminum Alloy
Manual Transmission Options:
5-speed manual
Automatic Transmission Options:
4-speed automatic (typically for 3.0L models)
Transfer Case Availability:
Available on 4x4 models, typically with electronic or manual engagement
Manual Transmission Fluid:
GL-4 SAE 75W-85 or SAE 80W-90 (refer to manual for specific viscosity)
Automatic Transmission Fluid:
Dexron III or Dexron VI compatible fluid
Wheelbase Mm:
Approx. 3050 mm (120.1 in)
Overall Length Mm:
Approx. 5080 mm (200 in) for Double Cab
Overall Width Mm:
Approx. 1800 mm (70.9 in)
Overall Height Mm:
Approx. 1755 mm (69.1 in) for Double Cab
Bed Length Mm:
Varies by cab configuration (e.g., approx. 1550 mm for Double Cab bed)
Curb Weight Kg:
Approx. 1700-1900 kg (varies by configuration)
Gross Vehicle Weight Rating Kg:
Approx. 2700-2800 kg
Australasian Ancap Rating:
4 stars (for relevant models/years tested)
Braking System:
Ventilated front disc brakes, rear drum brakes (some models may have rear discs)
Anti Lock Braking System:
ABS available on higher trim levels or as an option
Electronic Brakeforce Distribution:
EBD available with ABS
Airbags:
Driver and passenger airbags standard on most models; side airbags available on some variants.
Seatbelts:
Three-point seatbelts with pretensioners
Audio System Features:
AM/FM radio, CD player, MP3 playback, auxiliary input (typical for the era); higher trims may have touchscreens and navigation.
Assist Systems:
Basic systems like ABS and EBD. Limited advanced driver-assistance systems (ADAS) typical for this segment and year.
Connectivity Options:
Auxiliary audio input (3.5mm jack). Bluetooth connectivity may be present on higher trims or as an aftermarket addition.
Oil Change Interval Km:
Typically 5,000 km or 6 months for severe use, 10,000 km or 12 months for normal use (refer to manual for specific recommendation).
Air Filter Replacement Interval Km:
Typically 20,000 km or 12 months
Fuel Filter Replacement Interval Km:
Typically 40,000 km (depending on fuel quality)
Engine Oil Capacity Liters:
Approx. 7.3 liters for 4JJ1-TC, 6.5 liters for 4JK1-TC (with filter change)
Engine Oil Grade:
API CI-4 or CH-4 SAE 15W-40 (or preferred viscosity as per manual for specific climate)
Coolant Type:
Ethylene Glycol based coolant (e.g., Dex-Cool compatible or Isuzu specific)
Brake Fluid Type:
DOT 3 or DOT 4
Common Concerns:
DPF (Diesel Particulate Filter) regeneration issues (on later models or specific variants), injector wear, turbocharger issues (maintenance related), EGR valve clogging.
Maintenance Importance:
Regular maintenance, particularly fuel filter changes and proper engine oil quality, is critical for longevity.
Isuzu Truck Legacy:
Isuzu has a long-standing reputation for producing robust and reliable commercial vehicles and diesel engines.
D Max Introduction:
The D-Max replaced the Isuzu TF series and has been a global success in the light commercial vehicle segment.
Second Gen Introduction:
The second generation (2007-2012) saw significant updates in styling, interior comfort, and powertrain efficiency over its predecessor.
Assembly Locations:
Primarily assembled in Thailand, but also produced or assembled in various other countries globally under different brand names (e.g., Chevrolet Colorado in some markets).
